3D image processing: More flexibility and performance through programmability

Many of SICK’s sensors and cameras are now open and programmable as part of the SICK AppSpace ecosystem. This means that integrators and OEMs have the freedom to integrate their applications and ideas into the devices, explains Nina Hammerin, 3D Vision Product Manager at SICK IVP.

The new TriSpectorP1000 programmable 3D camera is part of the SICK AppSpace development environment and opens up new possibilities to develop solutions utilising the values of 3D vision. The TriSpectorP1000 offers full flexibility for detection, as well as 2D and 3D inspection, of moving objects, thereby allowing tailored solutions for a wide range of image processing applications.

The TriSpectorP1000 is a compact, programmable 3D camera; its design combines laser illumination and camera optics in a single housing, creating a geometrically stable and identical measurement set-up in every application, and convenient integration of the sensor into the machine environment. There are three different field-of-view variants, making it possible to inspect objects from a few millimetres up to half a meter, thus enabling optimal implementation of the task. Image processing and analysis are integrated into the TriSpectorP1000 design. The high-resolution shape data measured by the factory-calibrated 3D camera is given millimetre values, and the processing results can be communicated directly from the device.

The possibility to program the TriSpectorP1000 in the SICK AppSpace development environment enables machine builders and integrators to implement tailor-made 3D vision solutions, including a web-based operator interface. For every individual application, the software modules of SICK AppSpace enables users to develop perfect-fit 3D image processing scripts and user interfaces, and to share these with their customers while protecting their intellectual property.

Programmability and SensorApp sharing initiate a paradigm shift

The programmability of optoelectronic sensors, RFID systems and cameras such as the TriSpectorP1000 has initiated a paradigm shift at many OEMs and integrators. Countless end customers now want solutions customised individually to their particular needs and limiting conditions, including their individual interfaces.

In many cases, the task is “only” to adjust the last few percentage points of the sensor’s functionality. In an image processing solution, this can, for example, be a so-called individualised SensorApp. Ideally, such SensorApps are shared via a platform to allow for broader use of new application solutions. The TriSpectorP1000 and other programmable sensors from SICK provide this possibility: Via the safe SICK AppPool cloud service, applications created by SICK and the integration partners of the SICK AppSpace community can be shared as SensorApps – the programming platform becomes a marketplace with secure data. Such SensorApps can also be switched very easily for changing the task of a sensor. For instance, the TriSpectorP1000 3D camera can be converted from performing a completeness check to, e.g. verify profiles or reading codes or characters by loading the right SensorApp.

TriSpectorP1000: Prepared for challenging 3D inspection tasks

Whether it is the high variance of parts, demanding object properties, fast processes, adverse ambient conditions, or stringent requirements for measurement accuracy, the programmable TriSpectorP1000 is the ideal choice for meeting even very complex requirements of 3D inspection in an uncomplicated and individualised manner. In terms of hardware, this 3D camera is designed to be consistent with stand-alone industrial usage: It has a space-saving and mechanically rugged anodised aluminium housing with enclosure rating IP 67 and is available with front screens made from either glass or plastic suitable for use with food.

For detection as well as 3D, 2D and profile inspection, the TriSpectorP1000 acquires real shape data. This data is independent of the colour, contrast and surface properties of the objects as well as background influences, and even factors related to ambient light. Results, for example picking coordinates, product volume and dimensions or the verified presence of a component, can be output via digital outputs and via the Gigabit Ethernet interface. Image processing scripts can be programmed with the functions in the SICK Algorithm API or with the HALCON library – a corresponding runtime license comes with the TriSpectorP1000 3D camera.

Inline inspection – flexible and tailor-made

The TriSpectorP1000 can be used as an inline inspection system in a wide range of industries and applications, including volume and dimension measurement of objects, visual guidance of pick-and-place robots, object counting and position checks, contour checks and profile verification, and anywhere efficient inspection of 3D object geometries is required. Stamped or engraved OCR characters can also be read and analysed.

For example, glue bead inspection during assembly of the front, rear and fixed side panes, body and gap size verification on the vehicle frame, and monitoring of the mechanical processing of cylinder heads are typical applications in automobile production. With the TriSpectorP1000, features such as differences in the thickness of the applied glue bead material, air pockets and gaps are reliably detected during glue bead inspection, even if the glue material colour changes. If specific SensorApps optimise different scenarios of the glueing process, they can be stored in the AppPool, and downloaded from there to the camera and be exchanged as often as desired.

Body and gap size verification also profit from the app sharing option, as assembly cut-outs, drill holes, and clearances can be inspected with the TriSpectorP1000. The diverse inspection tasks which are done on different types of vehicles from various viewing positions are programmed as individually optimised sensor apps and loaded directly into the 3D camera as appropriate for the application. The inspection of processed cylinders combines the glue bead and verification applications described; The 3D camera monitors the cylinder head for dimensional tolerance as well as checks the dispensed sealant to determine if the valve cover is assembled correctly.

In the food and packaging industry, the TriSpectorP1000 also proves its flexibility and versatility. In chocolate production, the programmable 3D camera monitors the product height in the casting moulds on the conveyor belt and detects over and underfilling with high precision, both with dark and white chocolate. In industrial bakeries and gastronomical production facilities, the TriSpectorP1000 monitors the volume, contour, shape and dimension of a wide range of baked goods and packaged products with toppings. These quality inspections ensure that only perfect products are packaged and delivered.

When gripping, sorting and packaging food with pick-and-place robots, the 3D camera detects the shape of each product and outputs the picking position, including the true height, as well as the rotation of every product. In this way, the robot can safely grab OK products and put them in primary packages while products that do not meet the picking criteria are left on the belt. At the same time, the camera can deliver quality information on the products, which makes it possible to inspect the manufacturing, transport and packaging processes and correct them if necessary.

The TriSpectorP1000 also handles the visual guidance of robots in the intralogistics sector. Objects on transport belts are reliably measured, and their positions determined. Using the same encoder to get input concerning the speed of the conveyor belt, the robot can now pick up and pass on every part with a highly secure grip and great precision.

In summary, the programmable TriSpectorP1000 3D camera enables a wide variety of tailored solutions for flexible automation, far beyond the examples mentioned above.

The success story continues: 2nd generation of small controllers PNOZmulti

1:0 to you because our safe small controllers support all communication systems installed worldwide. 2:0 to you because you rely on the global safety standard for all machine types and automation environments, which is cost effective and sustainable. 3:0 to you because ready-made software blocks and universal diagnostics reduce your commissioning and operating costs. 4:0 to you with the safe, complete solution comprising sensor technology, drive technology, operating and monitoring.

Small controllers PNOZmulti: many functions – one solution!

Ph: 1300 723 334 Ph: 03 9560 0621 Fax: 03 9574 9035 www.pilz.com.au safety@pilz.com.au

Measure mobile gap with highest precision dual-channel handheld capacitive gauge

Bestech Australia announces the release of capaNCDT MD6-22 handheld capacitive gauge from Micro Epsilon. It is designed for measuring mobile gap and distances with high accuracy and versatility. This dual-channel handheld capacitive gauge featuring two connections for two sensors or one dual-channel sensor. Featuring up to five hours of battery life, the measurement system also incorporates intuitive touch operation that enables all the parameters to be set quickly. It also has a rear magnet that enables on-site mounting. The measured data are displayed and can also be stored in the SD card.

This capacitive handheld gauge is compatible with all Micro-Epsilon capacitive sensors. It is highly recommended to do a recalibration in the factory while replacing the sensors to maintain high accuracy and preciseness in measurements. Offering three different measurement modes, this sensor can be used to conduct one-sided and two-sided gap measurement as well as raw distance measurement using maximum of two displacement sensors. It also offers an automatic gap detection feature which adjust the sensors to align parallelly flat when incorporating double-sided gap measurements. The system itself identifies the correct gap and displays the results.

This advanced capacitive measurement system is ideal for measurement on all conductive objects. In industrial applications, the capaNCDT MD6-22 mobile gauge is ideal for mobile applications in service and maintenance tasks such as monitoring rotor gap in gas turbines as well as to measure air gap between the turbine blade and the housing.

Skate Dock – Loading & Unloading Solutions from ICA

A dock is utilised for the quick and efficient loading/unloading of product to and from trailer or container units.

Automated dock loading and unloading systems are materials handling solutions that load or unload trucks and trailers automatically by using different kinds of conveyors, rollers, skates, docks and drives. Automated dock loading and unloading usually requires two systems: a system in the trailer and a system inside the dock. When the trailer is positioned at the dock, the entire load is loaded or unloaded automatically.

These systems are an essential component of a smooth and profitable logistics system and can be integrated into warehouse management systems, automated guided vehicles and production lines.

Skate Dock from ICA

  • Associated with profiled floors in trailers and containers.
  • Removes the need for equipment associated with the logistics (trailer/container) component.
  • Can be configured with both chain and slat arrangements for association with delivery/receivable conveyors.
  • Generally, associate with a hydraulically activated levelling unit.
  • The skate is essentially a finger which is extended/retracted into/out of a container/trailer and has airbags to raise or lower for integration within a profiled floor.

Reliable measurement and easy integration

VEGADIF 85, a differential pressure transmitter developed especially with safety in mind, is Vega’s new component for reliable, continuous control and monitoring of industrial processes. Its strengths lie not only in functional safety, but also in the option of measuring differential and static pressure simultaneously with just one instrument.

Housed in a compact single-chamber case, the transmitter is designed for economic efficiency and installation with low space requirements. These features are flanked by particularly simple, intelligent operation – a real plus in terms of error avoidance.

VEGADIF 85 is now qualified and approved according to SIL2 (SIL3) for manufacturing processes that depend on certified components, simple, user-friendly operation and permanently transparent processes.

Twice as safe under pressure

In processing facilities in the chemical, pharmaceutical and energy industries, the main focus today, more than ever, is on “safety”. That’s why SIL, or Safety Integrity Level, is becoming more and more important, providing modern process instrumentation with a coherent concept that can minimise potentially high risks to people and the environment.

Differential and static pressure with one instrument

VEGADIF 85 sensors are equipped with a second, piezo-resistive detector. They are thus the first transmitters of their kind that can measure both differential pressure and static pressure. And they can easily handle these two different measuring tasks in parallel. For example, they ensure a high degree of fail-safety in pipelines by determining the dynamic pressure and the superimposed static pressure at the same time: a measuring task that always required two separate pressure transmitters until now.

Where Bluetooth makes sense

There are many ways to simplify processes. However, it is important to strike the right balance between safety and convenience. Wireless data transmission can offer real added value in cases where access to data is difficult. With intuitive, simplicity, Bluetooth makes operation more flexible via smartphone, tablet or PC and provides transparency in wide-ranging applications.

Bluetooth is now available as an option for the new generation of differential pressure transmitters. Since it is part of the modular Vega instrument platform plics, it implements safety precautions at various levels already proven in the field. These include current encryption modes at the interface level, for example via PC or smartphone, as well as the necessary access codes that protect the sensor from unauthorised access.  

Ezi-Duct’s ordering system is easier than ever

Ordering a ducting and dust extraction systems has been made an absolute breeze with Ezi-Duct-Quote.

For those who have experienced the headache of dealing with sketches or 2D drawings, this issue can now be solved. People can completely avoid the confusion and time consuming process of to-and-froing, and making changes that can be time consuming.

Ezi-Duct has introduced Ezi-Duct-Quote – a revolutionary new service that makes the whole process so much quicker and easier, with 100 per cent clarity of the final job.

Ezi-Duct-Quote enables people to see completed designs in 3D rotational view. It not only accurately models the whole system in interactive 3D, it also quickly calculates flow rates, sizing and types of ducting needed and a full bill of materials.

Modifications are quick and easy using Ezi-Duct-Quote, so changes are made, and a revised design provided with the click of a button.

For more information on Ezi-Duct-Quote or the extensive range of ducting, dust and fume management solutions, contact Ezi-Duct.

Ultra compact industrial and machine vision cameras

The Ximea xiQ USB3 industrial cameras are extremely compact and measure 26.4 x 26.4 x 21.2 mm and weigh 27grams.

Performance is 4x times faster than GigE, 5x faster than firewire and 10x faster than USB 2.0 for machine vision applications.

Ximea xiQ USB3 cameras are the cameras of choice for a vast range of applications including industrial, manufacturing and factory automation, robotics, food and print inspection, defect detection, labelling verification, automotive crash testing, precision moldings, electronics, photovoltaics and ultra-fast 3D scanning.

With a CMOS, global shutter, the XiQ cameras offer high speed, high frame rates: 500fps at VGA, 90fps at 4Mpix (2048 x 2048) and 170fps at 2Mpix resolutions.

They are compatible with more than 30 Vision Libraries, Windows, Linux, Mac OSX, ARM, USB3 Vision Standard and more. Colour, monochrome and IR extended versions are available. All models are also available in board level versions.

 

 

 

 

 

 

 

NPA introduces Liquid Tight Break-Thru Plugs

NPA’s-moulded Liquid Tight Break-Thru Plugs function as both liquid tight plugs and liquid tight bushings and they are a snap to install, NPA explains.

If you have a hole that you need to seal at IP67/68 while still having the option to run a cable through it later, then these will save you money.

They are now also available for thicker panels and in colours.

These function as a plug at IP 67/68 or as a bushing – still IP 67/68.

Liquid Tight Break-Thru Plugs are co-moulded and elastomer parts that function as liquid tight plugs with an IP 67/68 rating, yet can be pierced by round wire, cable or tubing to function as liquid tight bushings with the same resulting IP 67/68 rating.

Round wire, cable or tubing will easily pierce the membrane to convert it for use as a Liquid Tight Bushing due to the flexibility of the TPE material used in the membrane.

Once pierced, the Liquid Tight Bushing converts raw edged holes to smooth, neat, insulated holes.

When used as a liquid tight bushing, the Liquid Tight Break-Thru Plug insulates and mechanically protects electrical and telecommunications cable, tubing, hose, rope and utility lines.

These plugs have locking fingers that snap easily into holes with only fingertip pressure in fractional increments up to the maximum panel thickness.

They withstand a push back force of greater than 35 pounds and are available in multiple sizes for use in 12.7mm to 38.1mm. They are for use in panels as thin as 0.5mm and as thick as 6.4mm.

Liquid Tight Break-Thru Plugs are made from nylon 6/6 and TPE. They are IP 67/68, have an HB flammability rating and have a temperature range of -40°C to 100°C. They are also available in numerous colours.

This Liquid Tight Break-Thru Plug is just one unique offering from a large range at NPA. It can be overwhelming when trying to find the right component.

NPA boasts over 200 unique lines of bushings, caps and plugs, many of them with distinct, niche or rare properties, specialist materials and certification levels to select from. You can browse them online at their website but NPA recommends initially speaking to one of their product specialists to point you in the right direction for the best price and part for your project.

Volume discounts apply and you can call NPA on (08) 8268 2733.

 

 

Mini processors for edge computing and machine learning

Mouser Electronics is now stocking the i.MX 8M Mini applications processors from NXP Semiconductors.

NXP’s first embedded multi-core heterogeneous applications processors built using advanced 14LPC FinFET process technology, the i.MX 8M Mini offers high-performance computing, power efficiency, and embedded security for edge node computing, streaming multimedia, voice assistants, human machine interfaces (HMIs), and machine learning applications.

The NXP i.MX 8M Mini applications processors, available from Mouser Electronics, are optimized for ultra-low-power, integrating up to four Arm Cortex-A53 cores running at up to 1.8 GHz, plus a 400 MHz Cortex-M4 for low-power real-time processing.

The devices support 2D and 3D graphics to provide a rich visual HMI experience, feature hardware 1080p video acceleration to enable two-way video applications, and offer advanced audio capabilities to enable audio-rich applications.

Supporting a wide range of general embedded consumer and industrial applications, the pin-compatible processors include an extensive selection of high-speed interfaces to enable broader system connectivity and facilitate industrial level qualification.

The DRAM controller supports 32-bit/16-bit LPDDR4, DDR4, and DDR3L memory, providing great system design flexibility.

NXP’s i.MX 8M Mini applications processors are supported by the 8MMINILPD4-EVK evaluation kit, which consists of a compact compute module and larger base board.

The compute module integrates an i.MX 8M Mini Quad processor, PMIC, LPDDR4 DRAM, eMMC, and wireless connectivity via a Murata Wi-Fi and Bluetooth module.

The compute module plugs into the base board, which enables the MIPI-DSI and MIPI-CSI connectors, USB 3.0 connector, and PCIe high-speed interfaces, among other peripherals.

 

Skate Dock for all loading and unloading solutions

A dock is utilised for the quick and efficient loading/unloading of product to and from trailer or container units.

Automated dock loading and unloading systems are materials handling solutions that load or unload trucks and trailers automatically by using different kinds of conveyors, rollers, skates, docks and drives.

Automated dock loading and unloading usually requires two systems: a system in the trailer and a system inside the dock. When the trailer is positioned at the dock, the entire load is loaded or unloaded automatically.

These systems are an essential component of a smooth and profitable logistics system and can be integrated into warehouse management systems, automated guided vehicles and production lines.

The Skate Dock from Industrial Conveying (Aust) includes:

  • Associated with profiled floors in trailers and containers.
  • Removes the need for equipment associated with the logistics (trailer/container) component.
  • Can be configured with both chain and slat arrangements for association with delivery/receivable conveyors.
  • Generally, associate with a hydraulically activated levelling unit.
  • The skate is essentially a finger which is extended/retracted into/out of a container/trailer and has airbags to raise or lower for integration within a profiled floor.

Nord Drivesystems introduces three larger sizes of helical gear units

Nord Drivesystems has extended its range of single stage NORDBLOC.1 helical gear units to include three larger sizes.

The addition of these new drive units provide high output torques as well as maximum radial and axial load capacity. With its single stage NORDBLOC.1 helical gear units proving popular thanks to improved efficiencies and along service life.

Nord Drivesystems’ managing director for Australia, Martin Broglia, said that the inclusion of three larger sizes was a logical step.

“We have received great response from the market on this product and as such, the three new products (SK 871.1, SK 971.1 and SK 1071.1) offer enhanced powers from 0.12 to 45 kW and cover the torque range up to 1,000 Nm”.

Thanks to optimised bearings, they can reliably handle large axial and radial forces.

The robust, cast iron gear units are therefore optimally suitable for pumps and agitators.

“The innovative NORDBLOC.1 helical gear unit impresses with its high efficiencies, compact design and ultimate reliability. They do not have any separating joints or closing caps. This increases the stability of the product and at the same time provides a smoother surface on which neither liquids nor solid materials can accumulate,” said Broglia.

The FEM-optimised UNICASE housing ensures maximum strength and rigidity.

The modular design provides wide application flexibility due to numerous configuration and mounting options. All variants are available as flange mounted (B5 or B14), or foot/flange mounted versions.

“Options for IEC and NEMA motor mounting as well as a wide range of equipment variants for shafts, bearings and lubrication can be flexibly implemented,” said Broglia.

 

Testo launches the new 300 flue gas analyser

Testo, a German measurement technology company with more than 60 years’ experience has released its latest flue gas analyser the testo 300.

Combining intuitive high definition SmartTouch operation with robust design and professional documentation and reporting, this gas analyser is tailored for the needs of a high-demand environment.

One of the features of the testo 300 is the large five-inch HD SmartTouch display. It allows intuitive one-touch operation, just like a smartphone. This ease-of-use extends to simplified measurement ability and also instant operation when activated from standby mode. Measurement values are displayed either as a graph or table, offering users more options for data analysis.

The testo 300’s bolted housing, robust sensors, protected display and secure mounting allows it to withstand any tough working day. Its scratch-proof display is countersunk and equipped with an exchangeable protective film to ensure the screen remains undamaged while strong magnets further secure attachment. The sensor technology is designed for long-life with up to six years’ service life with intensive daily use and automatic dilution of up to 30,000 ppm CO.

It has well-structured and intuitive options for all applications. This facilitates easier measurement and recording of flue gas, draught, CO, smoke count, differential pressure, differential temperature and tightness testing.

Reports containing information on measurement values, customer applications and heating systems can be created directly on the flue gas analyser. It is also possible for the user to include their own comments and data sets. All technical work is checked off via electronic signature on the testo 300, and reports can then be emailed to the client or stored on the instrument.

In addition to O2 and CO sensors, people can use a third sensor slot for the measurement of NO2. 

The testo 300 is a highly configurable and customisable analyser offering a tailored solution for all needs, and people can choose between two- or four-years’ warranty on all sensors.

Pedestrian barriers that meet all site needs

The Australian Trellis Door Company (ATDC) has installed its pedestrian barriers at Olympic Park Railway Station at the Sydney suburb of Homebush.

Project managers for the installation were Leichardt based Ultra Building Works. Installed at the top of an access stairwell on the main railway platform, these barriers perform a vital access control function to prevent after hour access as well as being used for regulating human traffic flow during peak periods.

ATDC’s barriers are tailor made for such locations having been occupational health and safety tested for safe operation. This helps in locations where there are high volumes of pedestrian foot traffic. The barriers can also be fitted with keyless locking for quick egress where required in cases of emergency.

Other special features of these pedestrian barriers include the option, where specified, for preventing persons from climbing over the barriers by introducing a double diamond mesh infill that prevents a person gaining a foothold on the gate to attempt to climb the barrier. It is also difficult for people to put their hands through the barrier making it a good safety and protective device to protect employees from reaching dangerous machinery. These safety features have made ATDC’s pedestrian barriers the gates of choice for numerous high-profile government projects and public infrastructure projects across Australia.

One such high-profile project was at Sydney’s Barrangaroo Ferry Terminal. The safety barriers were installed at a height of 2400mm. The maximum height available is 2520mm and other height options are available on request. Each of the safety barrier spans at Barrangaroo measured about 8500mm wide, although the maximum available width is unlimited.

The barriers are trackless, fully mobile and portable. They are also useful in securing temporary tenancies, pop-up stores, warehouse loading areas, work-safe areas, construction sites, access control for public utilities and government facilities, crowd control for public venues and many more applications.

Boge Compressors releases new series-4 compressor models

Boge Compressors has released the new series-4 compressor models manufactured in Germany to include 55kW, 75kW and 90kW power drive sizes as well as an additional 110kW model.

This compliments the models previously released, which included 110kW, 132kW and 160kW. Model variants include direct drive and VSD options. With new high efficiency air ends made by Boge, and lower sound pressure levels, Boge now offers a complete range of series-4 machines in drive power sizes from 55-160kW. 

Design features include:

• High efficiency air end with direct drive or optional integrated gear

• Silent radial fan with low rotational speed providing a low sound pressure level

• Accessibility to all maintenance parts

• Oil separation receiver with central integrated separation element providing low residual oil content and service interval up to 9000 operating hours with synthetic oil.

Special highlights:

• Some units offer specific power of less than 6.0 kW/m³/min at 7,5 bar.

• Boge has also expanded its range of oil free scroll compressors, desiccant and refrigerated air dryers, oxygen generators and nitrogen generators featuring PSA and membrane systems.

• Boge dealers in Australia all have technicians trained by Boge who can support all Boge products in most areas in Australia.

Mouser Electronics shipping wireless gaming headphone solution

Mouser Electronics is now stocking the NXH3670 wireless gaming headphone solution from NXP Semiconductors. The ultra-low-power single-chip device is a 2.4 GHz wireless transceiver with an embedded microcontroller and a proprietary audio streaming protocol to create a solution for gaming headset applications.

The NXH3670 is Bluetooth Low Energy 4.2 certified and supports applications that require low-latency audio streaming.

The NXP NXH3670 wireless gaming headphone solution, available from Mouser Electronics, integrates an Arm Cortex-M0 microcontroller with NXP’s CoolFlux digital signal processor (DSP) core and hardware accelerators to support audio processing for streaming performance.

Ideal for applications requiring reduced battery size and extended performance time, the device boasts industry-low power consumption of just 8.5 mW during audio streaming.

The NXH3670 runs a proprietary audio streaming protocol optimized for gaming headset applications to provide high-quality forward audio streaming at low latency of less than 20 ms.

The devices also support a simultaneous 16 kHz microphone backchannel and a bidirectional wireless data channel.

The NXH3670 is available in a compact 34-bump, 7.25 × 7.25 mm WLCSP package ideal for space-constrained audio applications including gaming and communication headsets, wireless speakers, and wireless microphones.

 

A network appliance for security applications

Backplane Systems Technology is now a distributor for iBASE’s New FWA8600 Enterprise 1U network appliance with Intel’s Xeon Processor D-2100 series, which comes with up to 29 GbE ports.

The FWA8600 1U Rackmount network security appliance is based on the Intel Xeon Processor D-2100 series and features up to 29x GbE ports.

This highly scalable system is designed for managing data-driven workloads and enabling robust levels of performance in enterprise network security, unified threat management, and WAN optimisation applications.

This sleek new network appliance supports up to 128GB RDIMM, with 4x DDR4-2666 DIMM sockets and an Intel I210-AT ethernet controller.

It comes with network interface card (NIC) slots to accommodate up to three IBN cards with 8x GbE ports each, and one IBN-P401Q card for a maximum of 29x GbE ports.

It offers flexible I/O connectivity and expansion features with a PCIe x8 slot, an M.2 expansion slot to interface with SATA 3.0 and PCIe x4 bus for high data throughput, as well as 2x USB 3.0, and an RJ45 serial console with LCM display for easy operation. LAN bypass is also available in certain configurations.

Finally, the FWA8600 features Intelligent Platform Management Interface (IPMI) 2.0 with the iBASE IDN100 module, allowing users to remotely manage and monitor systems even without an operating system.

An ideal platform for cloud computing and data centres, it also supports Trusted Platform Module (TPM 2.0) to provide hardware-based security, easily encrypting data and protecting authentication credentials from hackers.

Highly flexible Ethernet cables for e-chains with CC-Link IE Field certificate

Industrial Ethernet is the future step for the digitised factory of tomorrow.

Many studies show that the world of fieldbus is stagnating, and the number of Ethernet nodes is increasing, with high double-digit growth rates.

This is true in Asia and increasingly in Europe as well, and users are choosing CC-Link IE (Industrial Ethernet) technologies.

These systems offer seamless data exchange on all levels of a production facility, from the highest control level to the manufacturing levels.

The CC-Link IE controller network has been designed for the rapid exchange of large amounts of data in a factory or production plant, whereas the CC-Link IE field network has been optimised for connection of a wide range of devices and their connection to other existing networks such as the standard CC-Link.

These increasing requirements for industrial Ethernet communication nodes call for a secure and long-lasting connection between the components to meet the continuously growing amounts of data being transferred.

The CAT5e and CAT6 chainflex Ethernet cables are exactly the right choice to ensure this communication. With over 76 million strokes and a bend radius of 9.5 x d in test 3089, they have been able to clearly demonstrate their exceptionally long service life in the igus test laboratory. 

A big challenge in industrial environments is the limited life of data flows due to ageing of the moving cables. Treotham is the only supplier to offer the igus CFBUS.045 CFBUS.PUR.045, CFBUS.PVC.045 (CAT5e) and CFBUS.049, CFBUS.PUR.049 and CFBUS.PVC.049 (CAT6) series of bus cables.

The most extensive range of cables on the market has been specially developed and tested for use in energy chains.

With more than two billion test cycles and more than 1.4 million electrical tests per year, igus is the number one for moving cables in energy chains.

All test data is also entered in an online tool which precisely predicts the service life of all chainflex cables. A further proof of cable quality is provided by the certifications:

All new BUS cables have been certified by the CLPA CC-Link Partner Association after extensive electrical tests, whereby the cables also have the increased 600 volt UL certification.

Treotham supplies 1,350 types of igus cable, the widest range of energy chain cables on the market with the world’s most extensive selection of international certifications such as the CC-Link certificate.

The motion cable specialist has also been supplying UL-certified chainflex cables for mechanical and plant engineering for more than 25 years.

 

Mouser Electronics stocking Texas Instruments digital-to-analog converters

Mouser Electronics is now stocking DACx1416 digital-to-analog converters (DACs) from Texas Instruments (TI).

The DACx1416 are a pin-compatible family of 16-channel, buffered, high-voltage-output DACs with 16-, 14-, or 12-bit resolution.

The DACs address the specific requirements of all Mach-Zehnder Modulator (MZM) technologies and biasing topologies, making them suitable for optical networking applications, as well as industrial automation and test and measurement systems.

TI’s DACx1416, available from Mouser Electronics, provide a holistic and highly optimised solution that requires minimal external components. The devices include a low-drift 2.5 V internal reference, eliminating the need for an external precision reference in most applications.

A user-selectable output configuration enables full-scale bipolar output voltages of ±2.5 V to ±20 V, and full-scale unipolar output voltages from 5 V to 40 V, with independently programmable output range for each channel.

The integrated DAC output buffers can sink or source up to 25 mA, which limits the need for additional operational amplifiers, and each pair of channels can be configured to provide a differential output with offset calibration.

The monotonic DACs provide high linearity of ±1 LSB integral nonlinearity (INL) and feature three dedicated A-B toggle pins that enable dither signal generation with up to three possible frequencies.

Mouser also offers the TI’s DAC81416EVM evaluation module. The DAC81416EVM connects to a PC via the TI USB2ANY interface adaptor, enabling designers to access the onboard DAC81416 device’s SPI programming interface through a graphical user interface (GUI).

 

 

 

 

 

 

 

 

 

Wet prime pumps are better in trash handling

Traditional engine drive trash pumps are ideal for pumping applications in environments where supplying power for an electric pump is not practical. Trash pumps come in two options – a wet prime pump where water is added to the pump chamber to prime the unit, and a dry prime pump, which uses a vacuum pump or compressor to assist with priming.

Simplicity is a major advantage in wet prime trash pumps; unlike dry prime pumps, they don’t require complicated priming apparatus in the form of complex compressors or vacuum pump systems. Conventional dry prime pumps use an induction style system not designed for trash handling. Additionally, wet prime trash pumps are easy to set up, use and maintain. With fewer moving parts, they also deliver reliable performance.

“Dry prime pumps have the ability to ‘snore’. That means they will automatically reprime as the water level varies,” said Aussie Pumps’ product manager, Brad Farrugia. “However, for straightforward water transfer or dewatering a flooded construction site, a simple wet prime pump is a more cost effective option,” he said.

To transfer typical construction site water, industry experts recommend heavy-duty trash pumps capable of handling silt and sand laden water without ‘choking’. Australian Pump Industries offers a complete range of trash pumps from 2”-6” in ‘Mine Boss’ configurations. These pumps come designed for tough work at construction sites.

Key features of Aussie’s Mine Boss range of trash pumps include super heavy-duty 38mm fully galvanised frames with lifting bars and E-stops, battery isolation, and optional bunded trays or even wheel kits; lifting bar at the point of perfect balance designed into the frame to enable the unit to be moved easily by crane or excavator on site where necessary; big open ‘non-clog’ style impellers handling solids in suspension; ability to handle solids-laden liquids such as flood water, slurry, and even effluent with solid concentrations up to 25% of the liquid volume; and flows of up to 6,000 lpm and heads as high as 47 metres.

The self-priming range offers a vertical lift of 7.6 metres with no requirement for mechanical priming aids.

“A lot of contractors use dry prime pumps for site dewatering because they don’t understand how simple the wet prime principle is,” said Farrugia.

Self-priming or wet prime pumps simply require the pump cavity to be filled prior to starting for the first time. The pump will subsequently self-prime as long as there is water above the impeller. An internal check valve ensures the prime is held once the pump stops.

“Trash pumps have lower investment and maintenance costs compared to vacuum primed pumps,” said Farrugia. Wet prime pumps can last 20-30 years with regular maintenance.

Further information on Aussie’s wet prime transfer pumps and free copies of the Aussie Pump Smart Guide are available from Australian Pump Industries.

 

USB-C Buck charger from Maxim reduces size by 30 per cent  

Designers of portable Li-ion battery-powered electronics now have a simplified and more flexible way to add a USB Type-C (USB-C) charging system to their products with the MAX77860 3A switch-mode charger from Maxim Integrated Products.

This USB-C buck charger provides the industry’s first integrated USB-C port controller and charger to eliminate the need for a separate host controller, simplify software development and reduce overall bill-of-materials (BOM) costs for applications such as financial point-of-sale terminals, power banks, industrial computers, scanners, radios, medical devices, charging cradles, portable speakers and game players.

A wide range of consumer electronic devices are migrating to USB-C interfaces to support rapidly advancing communication and battery-charging capabilities, as well as smaller design size. In current designs, the host microprocessor is needed to detect the current level and  configure the charger’s input current limit. While PCs, laptops and cell phones have driven early adoption, USB-C adoption rates are expected to grow at 8.5 percent a year through 2020 thanks to usage in other classes of portable devices, according to IDTechEx.

To reduce design size as well as simplify the system hardware and software design, the MAX77860 integrates USB-C configuration channel (CC) port detection and a battery charger for 15W applications.

These integrated functions allow battery charging at the fastest rate possible under the USB-C specification and contribute to 30 percent smaller design size while also simplifying software development. The CC pin detection feature also shortens the design effort by eliminating the need to support end-to-end USB port connection and allowing charging to start automatically.

Key Advantages

  • Highly Integrated: Eliminates a separate port controller and many discrete components. Reduces the size of an inductor and a capacitor due to a high switching frequency of 2MHz/4MHz, resulting in a solution size that is 30 percent smaller than the closest competitive device. This high level of integration also reduces overall BOM costs.
  • High Efficiency: High-efficiency buck reduces heat dissipation with more than 93 percent efficiency and up to 3A charging capability.
  • Design Flexibility: Backward compatibility allows designs to work with both USB-C and legacy BC1.2 or proprietary adapters. Integrated analog-to-digital converter (ADC) frees up resources in the microcontroller, while providing accurate voltage and current measurements.

 Commentary

  • “The new MAX77860 from Maxim provides real advantages to design engineers working in the growing internet of things market,” said Kimberly Majkowski, global product manager, Power Management ICs at Premier Farnell. “It reduces cost and design time while delivering super-fast battery-charging capabilities demanded by today’s consumers.”
  • “The MAX77860 dramatically reduces system complexity by integrating the charger, the power path, the low-dropout regulator, the ADC and the USB-C CC detection in a small 3.9mm x 4.0mm package,” said Perry Tsao, executive director, Mobile Solutions Business Unit at Maxim Integrated. “This level of integration simplifies the design, enabling the delivery of more power and more functionality in minimal printed circuit board space.”

Availability and Pricing

  • The MAX77860 is available at Maxim’s website for $3.03 (1000-up, FOB USA); also available with select authorized distributors
  • The MAX77860EVKIT# evaluation kit is available for $70