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Companies working in the metalworking and welding industries can now purchase the AS/NZS 1337.0(Int): 2010: Eye and face protectors Interim Standard, which provides terms and definitions for eye and face protectors.
In section 10.3 of the publication, it lays out the terms which relate to welding filters used to protect the eyes and faces of welders.
The Interim Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee SF-006, Eye and Face Protection, to supersede part of AS/NZS 1337:1992, Eye protectors for industrial applications standard.
As indicated by the numbering, AS/NZS 1337.0 is intended to be used in conjunction with other Standards in the series pertaining to personal eye protection.
It was produced from the International draft Standard ISO/DIS 4007 (2009), Personal protective equipment Eye and face protection Vocabulary.
A new mobile workforce management and decision-support system from Invensys Operations Management, called Wonderware IntelaTrac 4.0, is designed to drive execution of best practices in manufacturing companies.
The Wonderware IntelaTrac 4.0 allows businesses to adapt their workflow based on actual plant conditions, which Invensys says helps to improve performance and minimise costs.
The solution integrates with other plant systems, allowing users to share data with the mobile workforce. This can pro vide better visibility into real- time plant operations, and is handy for roaming workers such as maintenance staff.
Invensys says the system has already been used in hundreds of plants worldwide. It is said to enable users to execute prede fined procedures and strategic responses under changing envi ronmental or business condi tions. The solution also connects mobile workers to the enterprise asset management system.
Enerpac’s digitally controlled hydraulics technology, now being deployed in Australasia, has been used by a major international manufacturer to hoist a 400 tonne steel mill ladle turret for maintenance.
The huge ladles are used by the US Steel Edgar Thomson plant to transfer molten steel from a blast furnace or basic oxygen process to a dual-strand continuous casting line.
Enerpac says part of the system includes a large double-arm turret capable of lifting ladles on each of its two arm sets simultaneously and rotating them to their intended stations. The turret’s main bearing reportedly needed to be replaced after years of service.
The entire turret assembly rests on the large main bearing, so the turret had to be safely lifted to a height sufficient to remove and replace the bearing. To do so, lift beam assemblies were positioned along both sides of the structure.
Each of the two lift beam assemblies contained four inverted 150 tonne, 32-inch stroke hydraulic cylinders. The total weight lifted including the lifting hardware is said to be about 550 tonne, so the eight cylinders provided a 2:1 capacity margin.
According to Enerpac, the eight lift points had to be raised in precisely equal amounts. To produce a uniform and accurate lift, the technicians employed Enerpac’s digitally controlled hydraulics, known as the Synchronous Lifting (SyncLift) System.
The operating system receives electronic signals from position sensors that are attached to the load close to each lifting cylinder. These signals are processed, and based on the results the computer switches hydraulic control valves on and off.
Enerpac claims the ESS Sync-Lift digital hydraulic system delivered accurate control, increased safety and allowed the project to be completed on time during a very tightly scheduled outage.
Manitou has launched the 160 ATJ+ articulated boom access platform, which provides basket capacity of 400kg throughout the work area.
The 160 ATJ+ articulated boom access platform is approved to hold three people with their tools and provides safe working at heights of up to 16.25m. It has a maximum reach of 9.1m, and overhang of 7.7m.
According to Manitou, the model has a wide basket, with dimensions of 2400mm by 900mm, catering for voluminous loads such as windows or aluminium sections. Two exit points allow easier access to the basket.
Manitou says the pendulum arm enables the 160 ATJ+ articulated boom access platform to perform four simultaneous movements: elevating the first two arms; telescopic arm elevation; telescopic arm extension; and turret rotation.
Aussie Pumps’ new pressure cleaner uses a 31 HP Vanguard Big Block industrial petrol engine, said to provide 35% more cubic capacity than other equivalent horsepower engines.
According to Aussie Pumps, the Vanguard Big Block industrial petrol engine provides a range of advantages over smaller drives including: lower oil and fuel consumption; lower noise levels; and the ability to deliver more power and torque at lower r.p.m. than conventional engines.
Using the Big Block engine allows the Raptor to achieve its full 7,300 psi pressure at lower speed, adding substantially to engine longevity, according to the company. The lower speed means less fuel is consumed and the engine requires less frequent maintenance.
The pressure cleaner also has a Udor Penta style pump, designed to run at 1450 r.p.m., which is said to represent a major breakthrough in pump technology.
The machine also features a standard Aussie Safety Protection (ASP) kit that includes: a safety valve; thermal dump valve; a gun and lance rated to 7,300 psi; and 10m of high pressure hose.
A modular and portable compact laser with robotic connectivity from Laserline offers 10,000 watts of laser power, and is designed for use in small-to-medium enterprises that require job flexibility.
The LDF, available from Raymax Lasers, stands at under one square meter, and incorporates a diode laser which enables users to incorporate it into different areas of production.
The LDF unit runs on a 45% wall-plug, and is said to offer lower cooling and energy requirements than a fixed unit, thence lower overall production costs for the user.
According to Raymax Lasers, the portable laser can be used for large area cladding and heat treatment, along with metal welding and brazing.
Raymax Lasers offers a full consultation service and testing prior to purchase.
Epicor Software Corporation’s Epicor Manufacturing Express Edition (Epicor Express) is reportedly an on-demand version of its Epicor 9 next-generation enterprise resource planning (ERP) solution.
Designed for small to midsize businesses, Epicor Express is said to offer a modern, comprehensive end- to-end solution for job shops and smaller manufacturers pro vided through the Software as a Service (SaaS) model.
According to Epicor, Epicor Express is designed to understand the fiscal complexities, capital constraints and challenges confronting smaller manufacturers in today’s business environment. The software was developed specifically with these businesses in mind and is said to reduce IT complexity, enable companies to get up and running quickly, and decrease ongoing operational costs.
Epicor Express was developed to eliminate barriers that keep job shops and smaller manufacturers from implementing or upgrading enterprise-class software, which is needed if they are to support growth. Even the smallest manufacturer should be about to benefit from Epicor Express, which is essentially a comprehensive ERP solution delivered via the Cloud.
One of the most important aspects of the software is SaaS, which has gained popularity because of the benefits it offers to businesses of all sizes, including lower entry costs, shorter deployment time, elimination of hardware and software maintenance, vendor managed upgrades, global availability and seamless integration, according to Epicor.
Champion Compressors’ new range of EcoPak compressors, which combine variable speed drive (VSD) with variable output control (VOC), has been designed for applications involving widely varying compressed air demands.
The combination of the two energy efficient technologies, along with airends larger than what is typically used in compressors, is said to allow the system to run efficiently at 100% load for extended periods, and to be turned down to a low capacity with a virtually linear reduction in shaft power.
Champion Compressors says by automatically varying both the motor speed and the airend length, the EcoPak ensures the compressor’s efficient operating range – often referred to as the ‘sweet spot’ – covers a broader operating load range than previous models.
The new compressor range is available in nine models, ranging from 50 to 250kW. The line-up is based on the company’s V-drive design, which utilises Optimal Flux technology from motor manufacturer, WEG.
StockCap has added new sizes to its range of BSP and JIC/UNF threaded plugs and caps.
According to StockCap, the plugs and caps will prevent dust, dirt and moisture contam inating fittings and tubes during shipping, storage and processing.
BSP stock sizes now start at 1/8” and include sizes up to 3”. JIC/UNF stock sizes start at 5/16-24 and include sizes up to 1-5/16-12.
Both ranges are available in packs of 100 or 1,000.
LS Starrett has released a range of IP67 electronic micrometres and callipers with data output, which are said to provide protection against water, coolant and dust.
The Starrett 795 Electronic Micrometer provides an RS232 output port for data transmission. These full-featured electronic micrometers are reportedly built with customary Starrett quality and workmanship.
LS Starrett also provides a range of bore gauges, electronic snap gauges, dial indicators, magnetic bases and lightweight carbon fibre callipers, along with dual cut jig saw blades and diamond tile drills.
Sweden-based engineering group Sandvik Coromant and Spanish company Precorp have signed a co-operation agreement with the aim of being a joint solution provider for composite machining.
As partners, Sandvik Coromant and Precorp will provide products using PCD vein technology, along with new carbide solutions and application know-how for the composite industry, the companies claim.
The PCD vein technology incorporates a precision-sintered slot of PCD onto the cutting edge, which is said to improve the quality and efficiency of the tool.
According to the new partners, the deal will secure the development of solutions from both companies, and will strengthen the niche for diamond-based cutting tools globally – particularly in the rapidly-growing composite aerospace segment.
CAPS Australia now offers custom-designed and manufactured options for the Airman range of portable diesel compressors.
According to the manufacturer, Australian businesses have previously been restricted in the range of options available and often forced to accept imported products and pay for modifications or attempt to modify existing systems in-house.
The company says its manufacturing facility can now provide machines modified to meet various individual requirements. Australian-designed and sourced heavy duty trailer components are also standard fitment on the compressors.
Options which can be locally fitted include after-coolers and water separators, environmental containment bases, lockable battery isolators, emergency stop buttons, spark arrestors, fire extinguishers and custom paint jobs.
The Airman range includes boxed type, skid mounted and portable, trailer type compressors, as well as silenced diesel-driven air compressors.
Konecranes is introducing the RopeQ non-destructive wire rope diagnostic technology to Australia.
According to Konecranes, the non-destructive testing method will evaluate the working condition of wire ropes, which are integral to the safety, reliability and service life of a variety of lifting equipment.
The electromagnetic-inductive technology assesses the inner and outer wires and strands of a wire rope, detecting flaws that are not visible on the surface. The inspection results are said to be reliable, accurate and repeatable.
The diagnostic tool fastens to wire rope assemblies and records a series of interior images along the entire length. The survey data then pinpoints all areas and degrees of degradation, allowing engineers to determine if continued use is safe.
Konecranes claims the assessment can improve the total lifecycle costs of equipment by optimising wire rope change intervals in high duty applications and critical equipment.
Raxo Machine Tools is now offering an extended range of Wila-style punches and dies from Italian manufacturer Tecnostamp.
Tecnostamp manufactures quality punches and dies and ancillary peripherals for the sheetmetal industry.
According to Raxo Machine Tools, the new punches and dies reportedly suit LVD and Trumpf-style press brakes. The Tecnostamp press brake tooling range also includes a line-up of dies, specifically for producers with a need to bend heavy gauge materials.
The Italian-made press brake tooling is said to be induction-hardened and precision-ground to the highest European standards.
ifm efector’s new multifunctional safety relay, the G1502S, can be used for monitoring tasks in safety applications in manufacturing and other industrial areas.
The G1502S unit includes safety outputs with switch-off delay with time ranges of 0.25 to 10 seconds, and is designed for use with electro-sensitive protective equipment (ESPE).
According to ifm efector, the safety relay has several multifunctional self-detecting and self-monitoring inputs and short-circuits proof outputs.
Users can set simultaneity monitoring inputs, along with the functions ‘monitored’ or ‘automatic start’, and two delayed contacts. The G1502S safety relay also offers an e-stop with cross-fault monitoring and optional simultaneity monitoring, along with connection of mechanical safety switches and fail-safe sensors.
The G1502S also allows operation with two-hand controls to EN 574 type IIIC, in conjunction with electronic sensors or mechanical switches.
Janitza’s new UMG 104 Power Analyser is a 6-U wide, 35mm DIN-rail-mounted instrument providing voltage, current, power and power quality measurements.
According to Janitza, the UMG 104 Power Analyser suits data logging, revenue metering and event recording in manufacturing and other industrial facilities.
The UMG 104 is said to be an extremely fast and efficient unit equipped with a 500 MHz digital signal processor. It is suitable for high impedance grounded systems (IT), grounded neutral (TN) and TT (MEN) supply networks.
The unit comes with a CD containing a data management software package called GridVis, allowing application-tailored output of online data.
The topology offers a quick overview of the power grid and the possibility to compare measuring points to one another as well as the supervision of defined tolerances at-a-glance, the company claims.
Customised solutions are created by means of graphical files, for example in JPEG format with circuit diagrams, production lines or building plans. Users can also integrate the corresponding instruments by Drag and Drop to their actual position.
Boge’s established range of oil- free screw compressors now meet the API 619:2004 standard.
The API-SO series incorporates the same design features of the standard SO series, but meets API 619:2004 standard.
Models in the range are available in the standard pres sure of 8 and 10 bar. Output capacities are from 5.25 to 51.4m3/min and motor power from 45kW to 355kW.
According to Boge, the compressors have a two-stage airend, which results in low specific power consumption. The shafts are sealed by a combination of special sealing rings and a two-stage labyrinth vented to the atmosphere.
The control electronics, electrical components and motor are located in the coolest part of the compressors. A separate air fan is fitted as standard and an optional cowl cooler can be mounted directly on the system.
The discharge air is cooled, eliminating the need for addi tional discharge ducting.
The API-SO series models are available either air or water cooled. There are 13 models and 31 variants available in the range.
Festo has released the SFAM-62, a modular flow sensor suitable for measuring air leakage in compressed air applications.
According to Festo, the device supplies absolute flow-rate data with precise threshold values thanks to its wide measuring range. The sensor’s illuminated display is also said to make it easier to adjust the switching point.
The unidirectional flow sensor offers a choice of flow direction – left to right or right to left – and has a measuring range from 10 to 5000L/min.
SFAM-62 is available with PNP and NPN switching outputs as well as DIN 1343, ISO 2533 and ISO 6358 standards.
The flow sensor can be used as a stand-alone device or in combination with other units from Festo’s MS series.
National Instruments (NI) has announced its first data acquisition (DAQ) modules with integrated signal conditioning for scalable, high-performance measurements on PXI Express.
The new NI SC Express family is said to deliver increased accuracy, high data throughput and best-in-class synchronisation for measuring strain gauges, bridge-based transducers, thermocouples and high-voltage analogue inputs in process control applications.
NI says the PXI Express provides 250 MB/s of dedicated bandwidth for each SC Express module in the chassis, which is said to help engineers increase channel count without compromising sampling rates or data throughput.
With a smaller footprint, simplified cable management and new software features for automatic synchronisation, the SC Express modules make it easy for engineers to set up and program high-channel-count sensor measurement systems, NI claims.
The NI PXIe-4330 24-bit simultaneous bridge input module offers 0.02 percent accuracy and 25 kS/s per channel sample rate for high-performance strain, load, force and torque measurements.
The bridge input module achieves high accuracy with a ratiometric design where the ADC references the excitation voltage.
This approach is said to remove the measurement’s dependence on the stability and accuracy of the excitation voltage.
The Model FS10A Analyser Flow Switch/Monitor from Fluid Components International (FCI) is designed as a low-cost solution for continuously verifying flows within liquid or gas process analyser sampling systems in industrial applica tions.
The Analyser Flow Switch is a small, lightweight instrument which is said to feature superior low flow sensitivity, a choice of electronic outputs and a no-moving-parts design for enhanced reliability.
Analyser end-users or system integrators can use the FS10A’s thermal dispersion flow sensing technology for sampling system flow assurance, says distributor AMS Instrumentation & Calibration.
It is suited for continuous monitoring of analyser sample flows to provide high integrity process analysis without interruption, AMS Instrumentation & Calibration says.
The FS10A can be used for use with a variety of process and emissions sampling systems, including gas chromatographs (GCs), mass spectrometers, optical spectrometers and photometers.
