Brazilian chemical facility first to use Honeywell’s process controls

Honeywell Process Solutions (HPS) has announced that a large chemical facility in Brazil will be the first in the world to use the Experion Orion Console, which is designed with plant operating personnel in mind by providing a single visual workplace that allows for more effective responses and less operator fatigue.
 
ICL Brasil will use the Experion Orion Console as well as Honeywell’s Universal I/O technology to modernise its production facility in Cajati, near Sao Paulo. The upgrades are meant to increase production, improve efficiency and improve the effectiveness of the plant operators.

Experion Orion Console – built on Honeywell’s flagship Experion Process Knowledge System (PKS) control platform – features an improved ergonomic design, better displays, and stronger capabilities to meet the needs of increasingly mobile plant operators.
 
While ICL Brasil is the first major facility to install the Experion Orion Console, HPS has similar projects ongoing at chemical plants, refineries, mines and other production sites around the world including Australia.
The console features a large, ultra-high definition display with clear status readings of operations in a single glance for faster and more-informed management. Operators can customise displays to prioritise data that is needed for a given process or operation. The display also can be set to show operating limits and targets.

Touchscreen displays help operators quickly and accurately respond to changing conditions. Additionally, the console features adjustable sitting and standing operating positions to reduce fatigue. 

The console was developed using the Honeywell User Experience, a new approach to the design and development of new products focused on making them easier to use, more intuitive, more efficient, and more productive.
 
Use of Honeywell’s Universal I/O (input/output) technology will speed project schedules, reduce production downtime, and help plant personnel more efficiently manage operations by reducing the stock of spare parts.
 
In parallel, the Universal I/O modules play a critical role in helping start operations on time by allowing operators to quickly and remotely configure channels as digital or analog. 

This allows the system to become operational as soon as the points are set, and eliminates the need to re-open panels to replace cards or adjust wiring even if there are changes later in the project.