Archives: Products

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Integrated communications software

GE Fanuc Intelligent Platforms has announced that its QuickPanel View products have been enhanced to allow greater integrated communications with an array of products, through collaboration with Kepware Technologies’ KEPServerEX.

A joint development team from Kepware Technologies and GE Fanuc worked to integrate KEPServerEX and drivers into GE Fanuc’s Proficy Machine Edition View software.

This integration means that users can add drivers, devices and tags just as they did before. Tag Variables are created once and once only.

Integration provides consistency in configuration from driver to driver and access to in-depth diagnostics for troubleshooting. QuickPanel View drivers are included in the Machine Edition View Development package.

Available in a variety of display sizes, the QuickPanel View bundled visualisation solution provides the tools required for today’s application needs.

By integrating the QuickPanel family of touch screens with Proficy Machine Edition software, QuickPanel View delivers flexible, scalable performance on a rugged hardware platform.

The intuitive environment of Proficy View – Machine Edition software helps reduce application development time, and connectivity is made easy with a family of serial, Ethernet and fieldbus interfaces.

GE Fanuc 02 9531 6144

www.gefanuc.com

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Dc motor planetary gearboxes

THE planetary gears in the Dunkermotoren PLG75 range are suited to the recently introduced BG75 brushless dc motor.

The PLG75 range is available in one, two or three-stage versions.

These gearboxes, with the ability to continuously transmit torques up to 160Nm, can be combined with the well proven GR63, GR80 and BG65 dc motors.

They fit into the Dunkermotoren modular concept, using relatively few standardised components, with a multitude of drive solutions. The fine grading of reduction ratios contributes to this.

Available in one, two or three-stage versions, there is a total of 28 different reduction ratios between 1:4 and 1:710.5. The whole-number reduction ratios and the precision of these gearboxes offer advantages when constructing positioning drives.

High efficiency contributes to low energy consumption. A further advantage in automation systems using numerous decentralised drives is the compact size of the PLG75 planetary gear.

For example, with a two-stage gearbox, reduction ratios down to 1:101.5 are possible, where other gearboxes would need three stages.

For automation systems such as complex assembly or packing installations, the quiet running of these gearboxes, due to the use of helical plastic gears in the first stage, is an additional point in their favour.

Hardened internal gears in the second and third stages, and ball bearings with shields on both sides and lubricated for life ensure a long working life and maintenance-free operation.

The bearings are generously dimensioned, so that the output shaft can cope with radial and axial applied forces of up to 1000N. For use under severe conditions, these gearboxes are protected against dust, dirt and liquids to class IP52.

Between the motor and gearbox housings, an O-ring largely protects against the penetration of dust or liquids. Where the mechanical connection to the customer’s application is suitable, a degree of protection of up to IP65 can be achieved.

With its new PLG75 range of gearboxes, Dunkermotoren demonstrates its overall competence for high-quality, well-thought-out drive systems.

For users, its significance lies in short delivery times and low costs, when constructing specific drives, achieved by carefully selecting combinations of standardised components from this comprehensive modular system.

This contains, besides a wide spectrum of motors, and planetary and worm gears, also internal or external control and regulation electronics, analogue and digital encoders, and brakes in several different versions.

M Rutty & Co 02 9457 2222.

www.mrutty.com.au

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Tagline fall protection system

DBI-SALA has launched a new Power Tagline system that provides easy access to obstructed self-retracting lifelines (SRLs) mounted overhead.

With the push of a button, the system lowers the SRL line allowing access to the SRL connecting hook for connection to a harness.

Once the work is complete the line can be raised out of the way.

With travel speeds of 22.7 metres per minute, faster than most electrical winches, there is less waiting time for the fall protection system to be accessed.

Quick and smooth operation means efficiency and increased productivity. With a line that extends 30 metres, extreme ceiling to floor heights are now conducive to overhead fall protection systems.

The unit has a limit switch that automatically turns off the unit once the counter weight contacts the overhead winch unit.

This prevents damage and over-winding of the cable in case the operator is unaware of the location of the counter weight.

The rugged remote control withstands even the harshest industrial settings.

The unit operates on 240V, with standard electrical connections that make installation easy and fast.

The mounting brackets clamp onto existing structures, including beam flanges and trusses up to 457mm wide. No drilling or welding is required.

It is compatible with all self-retracting lifeline models and accommodates multiple fall protection systems.

Capital Safety 1800 245 002.

www.capitalsafety.com

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Safety Y post caps

STOCKCAP has just released a new, unique safety cap.

With its unique 3 in 1 design, the cap is designed to fit Scaffold Tube 48.3mm, Waratah Stakes, and Reinforcing Bar sizes 10, 12, and 16mm.

Manufactured from LDPE in Yellow, the cap protects people from injury by covering sharp edges and making stakes and bars highly visible, especially on construction sites.

When used as a cap for tubing, it prevents water, debris and other contaminants from entering the tube.

The STOCKCAP safety cap is also UV stabilized for longevity particularly when used as protection for stakes, and in fencing applications.

For a FREE sample of this versatile and unique 3 in 1 Y Post Cap, quotes, and current catalogue, please contact:

STOCKCAP

P – 1800 00 3211

E – geeta@sinclair-rush.com.au

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Flat motors with integrated electronics

MAXON motor is launching a range of brushless DC motors with integrated electronics.

The range features established drives EC 20 flat, EC 32 flat and EC 45 flat, but now they have in-built speed controllers, yet are almost the same size.

The motors available as standard are the 2 and 5-wire versions, with an operating range of 2 — 50 watts. The drives are suitable for use in all types of manufacturing and process applications where there is minimal installation space, when long service life and constant speed are required at the same time as simple control operations.

As well as cylindrical drives, maxon motor has been developing and distributing brushless flat motors for many years; these are known as external rotor motors where the rotating rotor shell encloses the fixed stator.

Advantages of this design include its short overall length, high torque density and its simplicity – and thanks to electronic current commutation, the motors have an almost unlimited service life.

The new EC 20 flat, EC 32 flat and EC 45 flat motors with integrated electronics also reduce the user’s need for control input to the absolute minimum. Current commutation is integrated in the motor through Hall sensors, a 1-quadrant speed controller and numerous protection functions.

Motors are available as 2 and 5-wire versions. In the 2-wire version, speed acts proportionately to the applied operating voltage of 10 – 28 volts. In the simplest case, the drive is powered directly by the battery. The 5-wire version offers additional functionality and a wider operating range with set value input, enable and speed monitor.

Current limitation, under and over-voltage switch-off plus temperature monitoring are implemented as standard in all models.

New models are also being added to the existing range of flat motors, such as the EC 20 flat, which is available immediately in a 5 watt version, with or without Hall sensors, as required. The EC 90 flat is now available with integrated electronics.

Thanks to the two-channel encoder with 2,048 pulses per revolution, this drive is ideal for challenging positioning tasks. A protective cover shields the unit against contamination which means that it can be used in rough environments.

Maxon’s flexible modular system has also been expanded, so that all flat motors can now be combined with spur and planetary gearheads.

More information and operating instructions for the motors with integrated electronics can be downloaded from maxon’s website at www.maxonmotor.com

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Sescoi at IMTS

THE 27th IMTS being held in Chicago on 8-13 September will be the venue for the U.S. launch of two new products from Sescoi.

Already well known for its automatic CAM/CAD software WorkNC, Sescoi will be premiering its WorkPLAN Enterprise ERP system for project based (MTO, ETO) companies, and WorkXPlore 3D, its new high speed software for viewing, mark-up and analysis of 3D models on its booth D-3024.

WorkPLAN Enterprise is Sescoi’s new generation ERP system. Tools within the software enable users to analyze CAD and CAM data that, combined with historical data, result in fast, accurate quotations.

According to the company, as with all its software, ease of use has been designed into WorkPLAN Enterprise. Ease of use is one of the most important considerations when assessing any software, as acceptance of new software by a company’s staff will ensure full success of its implementation.

For managers, the system will enable them to monitor key performance indicators, make decisions based on facts, and optimize productivity.

Collaborative working is accelerated and simplified with Sescoi’s second new product launching at the Show.

Its award winning WorkXPlore 3D software can quickly import and handle even large, complex 3D CAD models from all well known CAD packages, enabling users to interrogate, view, mark-up, analyse and share CAD data around an organization.

On its booth at the show, Sescoi will be giving away a free viewer version of WorkXPlore 3D which also includes the software’s top of the range “Manufacturing Pro” version functionality for a 30 day trial period.

The latest version of Sescoi’s automatic CAM/CAD software, WorkNC G3, features an integrated and ergonomic interface that combines design, analysis, programming and verification into one environment for ease of use and intuitive operation.

New algorithms within the software produce smooth transitions between cuts, as well as trochoidal movements where appropriate to achieve steady tool loads and a high quality surface finish. 5-axis machining in WorkNC includes the company’s Auto 5, which automatically translates 3-axis toolpaths into 5-axis, allowing more of the part to be reached in one setting and enabling the use of shorter and more rigid cutters for improved quality.

The Company will also demonstrate how WorkNC’s new integrated NCspeed module can produce additional cycle time reductions of up to 20% using proven technology developed by German company, Formtec. NCspeed is particularly effective when machining hard or tough materials.

For more information contact:

Sescoi

http://www.sescoi.com

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Moggy fillet welding carriage

GULLCO International’s trackless Magnetic Moggy fillet welding travel carriage offers low cost, highly efficient automation of fillet, lap and butt welding applications.

The system can run out of position as the magnetic base clings to a vertical member.

According to the company, with the ability to track a stiffener the system is ideal for “Tee” fillet welding.

Where there is not enough room for the carriage to run along the floor it can operate in the horizontal position. Adjustable guide roll assemblies ensure accurate gun positioning while the Moggy carriage moves at precisely controlled speeds in forward/reverse direction.

Available with either “continuous travel” or “stitch weld” control, the Magnetic Moggy can run out of position as the magnetic base clings to a vertical member.

The company also offers dual gun holder assembly for efficient simultaneous welding with the trackless Magnetic Moggy.

For more information contact:

Gullco

p – 07 5439 0701

e – ausales@gullco.com

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Long-length folding machine

THE Tensol Origami folding machine from OEMB, designed for long length work, is available in Australia and New Zealand from Maxitec.

The Origami range has machines with folding lengths of four metres, six metres, eight metres, 10 metres, 12 metres and 14 metres, as well as customised lengths for specific needs.

This wear-proof, long life folding machine technology has a hardened reinforcement bar suitable for folding materials which exceed the hardness of standard steels.

Work depths vary from 1100mm depth (Type H); and 1250mm depth (Type I); to 1500mm depth (Type U). Much of the performance of these folding machines is based on sophisticated control units.

There is the possibility to execute radius with the help of specific programming; the possibility to manage the oblique back gauge with the programming help menu for pneumatic back-stop BC-04 and BV-99; and the possibility to integrate the double back gauge management (10mm-50mm) for pneumatic back-stop BC-04 and BV-99.

Backgauges available include belt-driven back gauge BC-99, belt-driven back gauge BC-04, oblique belt-driven back gauge BC-04, back gauge with ball screws BV-99, and oblique back gauge with ball screws BV-99.

Shear options include manual shear TM 1.0, motorised hydraulic shear HYS 1.5-04 A and HYS 2.0-04 A, motorised hydraulic shear HYS 1.5-04 S and HYS 2.0-04 S, motorised hydraulic shear HYS 3.0-02, motorised hydraulic shear HYS 3.0 HD, and motorised hydraulic shear HYS 4.0-06.

A full length safety foot rail (standard) can be activated during the folding machine’s normal functioning cycle. It has two operational systems: 1. If activated, the folding machine will go to the STOP position and all operations will cease. 2. If activated, the folding machine will stop all operations, bring the beam to the 0°position and open the upper jaw at 30mm at least.

During the downward movement, the upper jaw stops at about 30mm away from the lower jaw. A signaling light is provided for productivity improvement, which is very useful when the operator is more than three metres away and is a configurable unit up to four modulus.

The reinforcement bar from hardened steel, hardness 46-50-HRC is of 30 x 10mm (for folding machines up to 2.00mm), 30 x 15mm (for folding machines up to 2.50mm) or 60 x 25mm (for folding machines from 3 to 4mm). Other dimensions are available on request.

For more information contact:

Maxitec

02 8536 5800

www.maxitec.com.au

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True colour now possible with new software

OPTIS has announced that its revised SPEOS software complies with ICC (International Color Consortium) Color Profiles ensuring that users of its light and optical simulation solutions view colors correctly and identically — regardless of the type of screen being used.

The company is a key provider of physics-based light simulation solutions with many applications in the automotive, aerospace, electronics, lighting and consumer goods industries.

An example of where ICC compatibility is invaluable is in today’s process of product design. Take the automotive interior designer based in a design studio in California, working on a new seating design.

The work in progress, including color schemes and choice of materials, is shared with the manufacturer, who is based in Germany, and of course all results are shared with the customer, a Japanese car maker in Tokyo.

The latest enhancements to the SPEOS software means users can be sure that the color they see on their screen is the same one their collaborators are seeing on their screens, on the other side of the world.

And moreover, they can be certain that everyone is seeing the right color i.e. the one which will appear on the final product.

As a consequence of making its SPEOS software compatible with the latest standard Color Space ICC V4 profile the OPTIS range of products guarantee accurate and identical color visualization across different display devices. OPTIS’ unique spectral simulation approach has made this innovation possible.

Until now, viewers would experience significant differences in color depending on whether they were viewing colors on an LCD, CRT or PDA screen; even two screens of the same type could display colors differently if luminosities varied.

The SPEOS software compensates and corrects such problems by taking into account the luminosity and adjusting the colors accordingly. The result is that all parties see the same color during development and again on the final product.

For more information contact:

Optis

www.optis-world.com

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Hydraulic saw with central control

ABLE to operate manually or in two semiautomatic cycles (semiautomatic and semiautomatic/dynamic), the hydraulic Shark 282 SXI evo sawing machine cuts 45° right to 60° left and has an MEP 28 (latest generation) controller.

With all centralised controls, this latest generation controller console is located on an articulated arm for easy positioning to the operators preferred position.

A low-voltage soft keyboard comprises touch-tone thermal shaped buttons.

Its latest generation hydraulic control is a high-efficiency low-energy unit, and the 265 mm-diameter rotating table, installed on a roller bearing with preloaded thrust bearings, provides a spacious working area.

Beginning with the closing of the vice, the unit’s semiautomatic cycle then initiates its motor, followed by lowering of the head to execute the cut.

After this the motor is stopped, saw-head returned to the start position and the vice finally released.

Shark 282’s semiautomatic/dynamic cycle differs in that it requires the operator to lower the head manually, to just above the material, upon which the semiautomatic cycle is started by simply pressing the trigger switch on the handle.

A double band rotation speed of 36/72 m/min with card preset to mount the electronic inverter continuously adjusts band speed from 20 to 90 m/sec, while limits of the head-stroke are programmed through the console, depending on the dimensions of the bars to be cut.

Both automatic and manual functioning, the unit’s fast positioning vice has a sideways movement, while blade tension is clearly displayed with the electronic transducer.

Its steel base, with removable coolant tray, uses an electronic pump to supply the band lubricant for cooling.

An optional spray-mist lubricating system can also be fitted, as well as the traditional emulsion oil lubricating system. In addition to the cleansing properties of the coolant lubrication, the blade is also kept clean by the blade-cleaning brush-device.

A stock support arm with roller is suitable for the mounting of a loading table, and to make moving the machine a relatively simple affair, it has been constructed to allow transportation by pallet.

To accommodate both profiles and solids, the Shark 282 SXI evo comes standard with a bi-metal band, service keys, the relevant instruction manual, and spare parts list as standard in the language of use.

For more information contact:

Ken Christensen

Power Machinery

p – 02 9971 1755

e – ken@powermachinery.com.au

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Cost-effective heat exchanger

TERALBA Industries has provided heat transfer solutions for more than 30 years and with the new 12m Dimpleflo, Teralba has innovatively provided the solution for a mass production winery at Griffith.

Dimple Profile technology — ideal for energy recovery.

To provide the most cost-effective solution with restriction to limited space requirements these units were built with 12m long tubing.

This meant less bends were needed, which are costly, and therefore a 30% beneficial saving to the client. Increased performance due to its length and configuration also proved to be an overall benefit for the client.

With the Dimple Profile technology providing highly induced heat transfer co-efficiencies, these heat exchangers are ideal for energy recovery in which the costs are recovered in 12 – 18 months through energy saved in preheating your product or boiler feed water.

A further benefit is that the temperature of wastewater discharged from the Dimpleflo to the sewer is below the EPA waste water temperature requirements.

Teralba Industries 1800 201 373

sales@teralba.com

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Friable materials cutting saw

DoALL Sawing Products has introduced an economically priced diamond saw for cutting friable materials including quartz and glass.

The DoAll Model 2012-D12 cutting saw.

Designed to use 1″ wide grit-edged saw bands, Model 2012-D12 has a 20-inch throat with standard 12-inch work height that accommodates a wide range of material sizes.

It features 20-inch wheels to minimise band fatigue, an electric ballscrew-controlled cast iron table with a 12-inch stroke for greater productivity, and a variable frequency 5hp ac drive with band speeds from 550 to 5,500 fpm to permit cutting of a wide variety of materials.

The 2012-D12’s design and ease-of-use features, including feed-rate control from the operator panel and easily accessible coolant reservoir and pump system, result in minimal maintenance time, reduced operating costs and lower total cost of ownership.

DoAll Australia 02 9671 5011

www.doall.com

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Mixing propeller

MIXQUIP, a division of Teralba Industries, has released a new, high efficiency, Superflo ST propeller.

Vigorous mixing for all fluids up to 3000cPs.

This innovative, lightweight, high tensile, next generation propeller can be fitted to most top entry, side entry and bottom entry mixers.

The Superflo ST propeller is designed to provide vigorous mixing for all fluids up to 3000cPs and has undergone extensive tests to meet quality assurance procedures.

The highly efficient propeller has been proven to increase mixing effectiveness and overall productivity in the manufacturing cycle, with noticeable power savings over traditional designs, due to a breakthrough in low shear action.

Mixquip agitators have stainless steel wetted parts and have been successfully installed in many applications, including pharmaceutical, beverage, food processing, chemical, food and agricultural.

Teralba 02 4626 5000

mixquip@teralba.com

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Waste material briquetting system

ECO-SAVER briquetting systems from Security Engineered Machinery (SEM) reduce large volumes of loose waste to small, manageable briquettes.

A typical Eco-Saver briquetting system.

Available in three models, an Eco-Saver briquetting press can be paired with any new or existing SEM disintegrator. With a high-pressure hydraulic ram it compacts shredded paper, cardboard, and other light materials for recycling or easy disposal.

Eco-Saver briquetting systems can reduce paper waste volume by up-to 90%, reducing storage, transportation, and disposal costs. The system can handle up to 500kg of waste an hour, accommodating a wide range of applications.

In-plant air quality, housekeeping, and the risk of combustion can all improve, since fine dust produced in the disintegration process can be efficiently collected and incorporated into the briquettes along with larger particles.

The briquettes have secondary value, too. An efficient source of heat, they can be sold as fuel for certain stoves and furnaces. Some paper mills buy briquettes and turn them back into pulp to make recycled paper.

A typical system includes a disintegrator, evacuation equipment that transfers disintegrated particles and dust from the disintegrator to a hopper, a briquetting press, transfer tubes, and briquette collection boxes.

Security Engineered Machinery

www.semshred.com

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Microwave beam blockage detection

HAWK Measurement Systems has announced the introduction of the next generation of Microwave beam blockage detector.

The complete system includes two functions, a sender and a receiver.

The new system uses microwave energy to detect blockage of the path between a sender and receiver.

The system is ideal for high reliability blocked chute detection in bulk material conveying and transfer systems, solving the costly problems of false tripping and failure to respond which can occur with traditional tilt switch types.

Other major areas of application are boom collision detection, nucleonic switch replacement and point level switching for most solid and liquid materials, including wet, dry, and bulk material.

The complete system includes two functions, a sender and a receiver. The sender transmits rapid bursts of microwave energy. The matching receiver is positioned in line with the sender.

If the beam path is blocked by any object or material, the receiver will not be able to detect the signal. The presence or absence of the signal at the receiver is used to switch a relay for indication or control purposes.

The receiver may be mounted up to 100m (328 ft) from the sender. The sensitivity of the detector is adjustable, allowing the system to tolerate build-up or changes in material properties.

It is not necessary for the sender or receiver to contact the material being sensed. Microwave energy can penetrate plastic tanks or pipes, or windows made of glass, UHMW, PTFE, firebrick, and some ceramic materials. The normal installation is not intrusive to a process.

The Microwave Detector can been used for a wide range of applications. Systems are available configured as remote – where a controller drives the sender and receiver, or integral – stand alone sender and receiver, depending on user requirements and access to sensing positions.

All Gladiator smart switches include Modbus communications as standard, and have options for a range of other protocols. Setup and service via direct connection to a laptop PC, or remotely worldwide via GSM/CDMA connection is possible in addition to the simple local panel controls.

Hawk Measurement Systems 03 9873 4750

Email: brian.tiedemann@hawk.com.au

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General purpose telescopic boom machine

WOODCHUCK Equipment has added the Maxi 750 elevating platform vehicle to its Hydralada range of telescopic boom machines.

Operates on soft terrain, slopes and undulating surfaces.

Self-propelling, the Maxi 750 is a compact, surefooted hydrostatic drive machine that telescopically extends to a working height of 9.5 metres.

This mid-range machine is compact, easy to transport, and can gain its reach from a floor length of just 7.5 metres.

The Maxi 750 is well suited for engineering maintenance, construction, shed erection, tree surgery, and forestry and tree crops, and can operate on soft terrain, slopes and undulating surfaces, with no outriggers or stabilizers required.

Developed to satisfy the requirements of orchards and the tending of small trees in narrow row spacing, the Super Compact and Compact series have been specifically made available in floor heights of 2.0, 2.8, and 3.2 metres.

The HiLift, available in floor heights of 3.6 and 4.4 metres, is the traditional orchardist’s power ladder, and is used for servicing overhead netting structures and medium size fruit trees.

With excellent rigidity, lift capacity and reach, the Maxi 640 is the workhorse of the Maxi range. This machine has applications across many industries, and is particularly popular with netting contractors.

At the big end of the Maxi range, the Maxi 1002 and 1004 machines provide stability, traction, safety, reach, and performance.

The Maxi 1002 is a zero turn hydrostatic drive machine, similar to the other two-wheel drive Hydralada machines. The Maxi 1004 drives via all four wheels with a rear steering axle for ultimate traction and stability.

With all Hydralada machines, a range of drive control options are available which can be broadly categorised into two types: hand operated, and foot controls which allow the operator to perform all the drive and lift functions with foot pedals while using both hands for working, increasing both productivity and safety.

To enhance productivity and safety, Hydralada machines also have power tool outlets to allow hydraulic tools such as chainsaws, lopper, drills, impact wrenches, winches, and cable cutters to be operated from operator cage using optional hydraulic outlets.

Woodchuck Equipment 1800 655 542

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Extended terminal block range

ROCKWELL Automation has extended its Allen-Bradley IEC terminal block portfolio to provide industry with increased functionality and installation flexibility, while saving panel space and set up time.

The expanded Allen-Bradley IEC terminal block range accommodates higher-current applications.

The addition of new models targets faster installation, increased installation flexibility and panel-space savings.

The range expansion encompasses the 1492-J series of screw terminal blocks and the 1492-L suite of spring-clamp variants, as well as coloured and interlinked terminal block markers.

For higher-current applications up to 380A, the new 1492-J120, -JG120 and -J240 series, with enclosed terminal block casings, have been added.

To streamline panel design and installation, while reducing material costs and wiring time, the 1492-J family allows installation of up to three centre-jumpers across a terminal block line and insertion of in-panel cross connections. Coloured jumpers are also now available in a variety of pole lengths across the entire range.

As part of the range extension, new ‘neutral disconnect and installation’ IEC terminal blocks provide increased levels of safety. These are ideal for distributed cabinets in commercial building installations, and are increasingly being employed for positive-disconnect applications.

Available in both spring-clamp and screw configurations, the terminal blocks incorporate a series of feed-through circuits, ground circuits and circuits with a direct connection to a busbar.

These run the full length of the terminal blocks to a connection block mounted further down the DIN rail to provide an isolated neutral connection.

Complementing the enhanced terminal block range is a new selection of coloured and interlinked terminal block markers, which simplify terminal block identification.

The new markers can be interlinked and installed in groups, making them ideal for high-volume feed-through terminal block installations. Interlinking also increases the stability of the marker, minimising the chance of accidental removal of the marker from the terminal block.

Rockwell Automation 03 9896 0300.

www.rockwellautomation.com.au

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Vibration analysis sensor

SEW-Eurodrive has introduced its new DUV10A vibration analysis sensor to assist in the prevention of unplanned gear-unit downtime.

Early detection of roller bearing and gearing damage.

A key element of any effective predictive maintenance program, the DUV10A vibration analysis sensor permits the early detection of gear unit-wear and damage, enabling site engineers to accurately predict and plan gear-unit maintenance.

The new DUV10A vibration analysis sensor is one of the most accurate on the market. The unit’s micro electromechanical sensor (MEMS) continuously measures the vibration acceleration surfaces at a rate of 32,000 values per second.

Unlike other vibration sensors on the market, the DUV10A employs both fast Fourier transform (FFT) and high frequency FFT (HFFT) harmonic signal evaluation, delivering advanced levels of precision.

The DUV10A sensor is equipped with an RS232 port for in-field parameter set-up and interrogation and also features a second I/O port that accommodates speed input and alarm output connectivity to supervisory PLCs.

Included with the new DUV10A vibration analysis sensor is a free easy-to-use software package–the DUV10A-S. Required for sensor configuration and calibration, the DUV10A-S software also provides access to a comprehensive selection of diagnostic and performance data.

System diagnosis is further aided by the DUV10A’s integrated ‘green-yellow-red’ LED indicator. This provides on-site technicians with a ‘quick check’ option to establish the status of the gear-unit internals.

SEW-Eurodrive 03 9933 1000.

www.sew-eurodrive.com.au

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Handheld electrostatic sensor

WHEN the natural build up of static electricity causes production line or machine function problems, its early detection and eradication can often be the difference between success and failure.

Checking the electrostatic potential of an object.

Today, engineers and production staff can now simply check the electrostatic potential of an object and establish an immediate reading thanks to the new handheld electrostatic sensor Series IZH10 from SMC Pneumatics.

Powered by two standard AA batteries, the lightweight IZH10 is extremely portable and its sensor and separate compact display unit can be used in even the tightest of spaces.

Being both precise and accurate the IZH10 can effectively measure electrostatic potential in various situations and, as an example, a charge potential of ±20kV can be detected in a circular areas with a diameter of only 180mm at a distance of 50mm.

When used in continuous mode, the sensor and display can also operate for over 15 hours before its low battery warning light confirms that replacement batteries are required.

SMC Pneumatics 02 9354 8222.

www.smcaus.com.au

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Power quality quantity monitoring

POWER Quality Solutions has introduced the PQube power quality and power quantity monitor from Power Standards Laboratory, USA. The PQube measures voltage disturbances and steady state trend values storing data on a standard SD card.

The Pqube — designed to be built into equipment, switchboards, etc.

It has been designed to be built into equipment, switchboards, etc., to provide a quick and low cost source of data to assist in resolving equipment malfunctions and operating parameters in any application where continuity of power supply is important.

Using the optional Ethernet module the PQube can email disturbance event notifications including attachments of time stamped RMS and waveform event pictures and Excel compatible files.

The PQube stores data and performs calculations in accordance with the latest global power quality measurement methods standard IEC and AS/NZ 61000-4-30 to the highest or Class A requirements. Sampling rate is 256 samples per cycle.

No special software is required – all data is in Excel compatible files. If required set-up files can be prepared off-line and transferred to the SD card manually or via the optional Ethernet module.

For users that require assistance with data analysis and interpretation, Power Quality Solutions can provide these services.

The PQube is modular and mounts on a standard DIN rail and can take operating power from 24V ac, 24V dc and 48V dc as standard. Using the optional power supply module, 100-240V 50/60Hz can be used.

Voltage monitoring input connections can be single-phase, three-phase delta, three-phase star/Y and split-phase with nominal input voltages between 100V and 600V dc/50/60/400Hz.

Voltage disturbances recorded include sags/dips, interruptions, frequency variations and impulses to 1µs.

One digital and two ±60V analogue inputs and one relay contact output are provided as standard.

User ‘snap-together’ options include power supply module, Ethernet module, temperature/humidity probes and soon to be released 1A and 5A current transformer inputs and 20A and 100A direct wired line currents.

Factory fitted options for voltage harmonics, voltage flicker, current harmonics, power consumption, GPS for precision timing, serial RS232/485 communications, Zigbee wireless communications and additional relay outputs will also soon be available.

Power Quality Solutions 0411 583 998.

www.pqsolutions.com.au

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