New flowmeters

SWAGELOK have released a range of Variable Area Flowmeters. The Flowmeters are used to measure the flow rate of liquids and gases by means of a tapered tube and float. The float is pushed up by increasing fluid flow and pulled down by gravity as fluid decreases.

Swagelok have released a G Series model which contains glass measuring tubes, and M Series model which contains metal measuring tubes. M Series is ideal for difficult operating conditions where pressure or temperature are factors.

Swagelok Flowmeters are easy to read, easy to install and with no wearing parts provide the end user with a hassle free component with no need for maintenance.

Swagelok Eastern Australia

P – 02 9554 4040

W – www.swagelok.com

Electronic monitoring relays

ONE new feature of the new generation of PMDsigma electronic monitoring relays from Pilz is the ability to set values simply via a rotary knob and then save them on to a chip card.

That way data remains flexible and can be copied over to other units. A plain text display supports parameter setting while also providing user-friendly diagnostics. The first unit in the PMDsigma product range monitors true power. This provides an early warning system for hazardous plant conditions, with no requirement for additional sensors.

The compact unit PMD s10 provides an indication of the motor load through the true power. It monitors the thresholds, while at the same time providing an analogue voltage or current value which is proportional to the true power. This means that both the overload and underload thresholds can be monitored via an analogue signal (PLC) or via the integrated relay.

Motors with a rating of up to 11 KW can be monitored directly; larger motors can be monitored via current transformers. Motor voltages of up to 550 V are possible. The PMD s10 can process frequencies from 0 Hz up to 1000 Hz. It is therefore very flexible and is suitable for both DC and AC motors as well as frequency-controlled drives. Motor start-up and transient power fluctuations can be suppressed, so that high inrush currents do not affect the unit.

Peak values during operation can be stored and called up via the display. While the operation is running the unit can display up-to-date values such as current power consumption. An integrated operating hours and cycle counter enables preventive maintenance, which reduces repair and downtimes.

With the PMD s10, users can implement an early warning system for hazardous plant conditions, without the need for additional sensors. Filter plugging or wear and tear on mechanical components such as bearings can be identified before they lead to failure. So expensive mechanical damage, downtimes and hazards to personnel can all be avoided. There are various application examples for true power monitoring with PMDsigma: controlling the brush pressure on car washes, monitoring tools for wear, monitoring conveyors for blockages, as well as inspecting sieves and fans for contamination.

Pilz Australia

P – 03 9544 6300

W – www.pilz.com.au

Revolutionary air compressor technology

COMPAIR has set a benchmark by launching a new leading-edge, oil-free compressor technology. Quantima’s revolutionary Q-drive compression assembly has only one moving part spinning in a magnetic field, the heart of the new compressor design. Its unique rotor and direct-driven compression elements are levitated by active electromagnetic bearings to allow them to reach speeds of up to 60,000 rpm.

The technology drives down production costs, reduces energy consumption and improves environmental performance resulting in a much quieter and more compact, variable-speed product with no gearbox or oil.

The new Quantima unit can make energy savings of up to 25 per cent. In addition, a user’s environmental credentials are improved significantly with the potential to cut annual C02 emissions equal to taking 75 family cars off the road or planting 16,000 trees*.

*Carbon emissions equate to a user achieving energy savings of 10 per cent on a 300 kW machine.

CompAir

P – 03 9212 5800

W – www.compair.com

A new and intelligent way to save energy

GREATER efficiency through new, innovative mechatronic drive solutions makes a real difference in lowering cost by applying a three-pillar strategy — that is, using energy intelligently, employing high efficiency components and recovering the energy generated during braking.

Users are looking for tried-and-tested products that ensure speed and efficiency in the material flow when combined intelligently to form a mechatronic drive system made up of gearboxes, motors, multi-function controllers and PLCs.

ELAP’s new family of multi-function controllers with Programmable Logic Controller (PLC) comprises the NEXUS, LYNX, VEGA and NEOS.

Engineered to simplify the programming operations of the work cycles, this new family of controllers joins the functional flexibility of a PLC with its completely programmable interface by means of the WINTOOLS software developed by ELAP.

Each member of this new family offers either; control of 1, 2 or 4 axes and includes a powerful and flexible PLC. The storable data structures with indexed access (receipts) allow fitting the configuration of the user interface to a wide range of different application requirements.

Thanks to the high protection degree of the front case (IP65) any ELAP controller of this family can be used in severe industrial environments.

Motion Technologies

P – 02 9524 4782

W – www.motiontech.com.au.

Controllable reels

REELTECH has released the Hannay RM Series in Australia; remote-controlled reels for spray applications. This series of remote-controlled reels offer various industry-first features such as variable speed control on all models, a rechargeable battery with vehicle adapter and an over 600m range.

The rugged, solid-state electronics have been environmentally sealed to provide protection from the elements and over current, over temperature and under voltage ensure controller longevity.

The Variable Speed Control allows the user to choose an unwind/rewind speed and all rewind, unwind and speed control functions are controllable via either remote-control or base station. The

The Hannay RM Series Reels can withstand pressures up to 3000psi and temperatures from minus 7 degrees Celsius to 204 degrees Celsius, and the controller unit is weather and impact resistant.

An optional emergency stop control button provides the user with thecapability to turn off the engine and a ‘key-fob’ version of the RM series isalso available allowing for a rewindfunction only.

REEL TECH

P – 03 9583 2368

W – www.reeltech.com.au

Reach truck for all conditions

THE new XRSac reach truck is said to be ideal for companies that want one single machine for both internal and outdoor handling.

The reach truck has a 3 points layout structure (2 load wheels, 1 drive wheel) with stability pads under the driving cab. The chassis has a ballast weight to lower the truck’s load centre and got excellent level of stability.

The reach truck has been designed to be spacious and ergonomic, with an adjustable steering wheel which can positioned according to the operator’s requirements.

Additional features include a 6.5 kW AC technology traction motor, with a motor-gear-rubber wheel and a suspension system that reduces the dumping and prevents the drive wheel wear.

The hydraulic pump unit has a 14 kW powerful AC technology motor and all hydraulic functions are managed by finger-tip levers. The vehicle is also fitted with a tilting mast.

Equipped with a service brake (via foot pedal) that acts on the load wheels, the reach truck also has a release braking system in place when the operator’s foot leaves the accelerator pedal.

Two different battery cases are available to adapt to the workload and side battery removal using an external trolley is provided as an option.

For more information visit the OM website at www.om-mh.com.

Eliminate void fill storage issues

THE newly released Fromm Airpad AP502 machine has been designed to specifically eliminate void fill storage issues.

At the touch of a button, the void fill is produced in six different sizes. The film is perforated allowing the user to simply tear off the appropriate length, with two rolls of Fromm PE film can produce enough void fill to fill two semi trailers.

Designed for high impact absorption, a single pad of film can withstand an impact of over 1000kg. The void fill can be reused and is said to be half the cost of conventional bubble wrap and polystyrene pieces and is available for rent or purchase.

Australian Warehouse Solutions (AWS) 1800 023 890.

Internal combustion forklifts

KOMATSU Utility Co has introduced its new internal combustion engine trucks ranging from 3.5t through 5.0t capacity.

The CX50 Series features an original compact engine enabling low fuel consumption and low environmental impact. The new 4-cylinder diesel engine also meets the EPA Tier 2 and EU Stage II emissions regulations.

According to the company, the combination of the new compact proven engine and new hydraulic system with variable displacement pumps makes the series very fuel efficient.

Additional features include a Wet Disc Brake system equipped as standard and CLSS (Closed Centre Load Sensing System) allowing for better hydraulic efficiency and sophisticated control.

The combination of the forklift’s dual floating structure and OHG cabin design proved by the BX50 Series is said to provide maximum comfort for the operator to increase productivity.

Wide room uncluttered floor space and wide open step increases safety in addition to easy getting on—off the truck.

Red Australia Equipment 07 3376 3355.

Innovative pick spot positioner

THE Pal-E Turn is a heavy duty pallet picking positioner that is designed to eliminate reaching and stretching when picking or unloading palletized goods that are situated under pallet racking.

It allows the user to move a loaded or part loaded pallet out of the pallet racking and turn the load, then relocate the load under the racking leaving the load more accessible for safer order picking.

Optimum Handling Solutions 1800 066 008.

Bulk bag conditioner unloader

THE new Bulk Bag Conditioner-Unloader System from Flexicon Corporation (Australia) has been designed to loosen bulk solid material that has solidified during storage and shipment, allowing the material to discharge through a bag spout.

The integral configuration of the conditioner is said to eliminate the time, labour and equipment needed for separate loading of bulk bags into a stand-alone conditioner. The design also consumes significantly less floor space than two separate pieces of equipment and requires less material and labour to construct, reducing initial cost, according to the company.

Two hydraulic rams with contoured end plates press opposing sides of bulk bags, which can be raised and lowered for conditioning at varying heights using an electric hoist. The hoist assembly also includes a motorised trolley to allow loading and unloading of bulk bags without the need for a forklift.

The conditioner’s controller and hydraulic pump can be mounted on the exterior of the unloader or remotely. Safety interlocks disallow operation of the conditioner when the unloader’s doors are open.

The unloader also features a Spout-Lock clamp ring that forms a high-integrity seal between the clean side of the bag spout and the clean side of the equipment, while a Tele-Tube telescoping tube maintains constant downward pressure on the clamp ring and bag spout, elongating the bag as it empties to promote complete discharge.

Immediately above the clamp ring is a Power-Cincher flow control valve employing a series of curved, articulated rods that cinch the bag spout concentrically, allowing dust-free retying and removal of partially-empty bags.

The surge hopper is equipped with an optional dual-shaft agitator that de-agglomerates material and promotes flow into an optional, integral auger conveyor to feed a downstream process.

Flexicon Corporation (Australia) 02 9482 4033.

New innovation for warehouse pick spots

THE Pal-E Turn is a heavy duty pallet picking positioner that is designed to eliminate reaching and stretching when picking or unloading palletized goods that are situated under pallet racking.

All warehouse managers would be aware of the dangers and injury that occur from leaning under pallet racking to reach the boxes / goods at the rear of the racking.

The picking positioner allows the user to move a loaded or part loaded pallet out of the pallet racking and turn the load, then relocate the load under the racking leaving the load more accessible for safer order picking.

Optimum Handling Solutions 1800 066 008.

Flow meter for hygienic applications

GLOBAL power and automation technology group ABB, has announced the launch a range of flow meters targeted primarily at the food & beverage, pharmaceutical and biotechnology industries.

Incorporating a host of new features, the flow meters provide accurate measurement in hygienic applications ranging from water through to fluids with extreme viscosities, high solid concentrations or low conductivity.

Key features include a range of process connections, offering users a wider choice during installation; electrodes that are embedded into the liner to ensure a smooth surface without any sharp edges, minimising the risk of contamination; a sensor that is fully CIP/SIP cleanable; plus a reinforced PFA liner which improves vacuum stability and prevents liner deformation, prolonging the meter’s operational life.

Many of the new features incorporated into the flow meters are aimed at simplifying operation for users. The backlit, graphical display can be manually rotated through 270 degrees, giving users a single product which they can adjust to their needs.

The use of capacitive sensor technology also allows ‘through-the-glass’ data entry, enabling users to input or interrogate data for all parameters without removing the transmitter cover.

In common with the company’s latest generation of instruments, the flow meters uses the new universal Human Machine Interface (HMI).

Using a four-button key pad and soft key technology, operators can easily scroll through and select options, simplifying operation, maintenance and training and reducing cost of ownership. Standard HART protocol enables online modification and monitoring of parameters.

Cost of ownership is further reduced by the use of a common electronics cartridge across all versions of the HygienicMaster, simplifying installation and reducing spare part costs and inventory.

The time needed to install and commission the flow meter is reduced by the inclusion of advanced data storage and an on-board sensor memory inside the flow meter sensor.

On initial installation, the self-configuration sequence automatically replicates all data into the transmitter, eliminating the opportunity for errors and reducing start up times. This data is continually updated to ensure total integrity of the measurement throughout operation.

ABB (www.abb.com) is a leader in power and automation technologies that enable utility and industry customers to improve performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 115,000 people.

For more information please contact:

Leanne Sprlyan Tel: +61 (0)8 9456 7995

Corporate Communications Officer

Email: leanne.sprlyan@au.abb.com

Adjustable air amplifier

EXAIR’s new 3″ Adjustable Air Amplifier offers a simple, low cost way to move high volumes of air to cool, vent, exhaust and dry.

The airflow can be easily adjusted from a “blast” to a “breeze” to match the application requirements. There are no impellers or moving parts to wear out.

Adjustable Air Amplifiers utilize the Coanda effect (a basic principle of fluidics) to produce outlet flows up to 24 times the compressed air consumed.

The compressed air exhausts through a ring nozzle, attaches to an internal contour, and then flows toward one end. It creates a vacuum on the opposite end that pulls free air through the unit.

This induced air mixes with the compressed air for a high volume, high velocity outlet flow. When set to a .002” (0.05mm) air gap supplied at 80 PSIG, the outlet flow is 2,323 SCFM when measured 6” (152mm) from the outlet. Sound level is low at 83 dBA. The vacuum and discharge end can be ducted using standard hose or tube.

Applications include cooling hot parts, exhausting smoke and fumes, distributing heat in ovens or molds, and drying components. Construction is aluminium or stainless steel. Additional sizes from 3/4″ (19mm) up to 4″ (102mm) diameter are available from stock.

Industrial joysticks

EUCHNER Industrial Joystick switches from Treotham Trading are manually actuated motion control switches for installation in control panels as well as well as in portable control equipment.

They are also used on equipment that requires operator control of one or more axes- up to 4 axes if required.

Their robust design allows for use in harsh indoor and outdoor environments. Features such as multiple switches per direction, interlocks, pushbuttons, mounting plates and bellows offer customers a wide variety of options.

Said to be ideal for raising, lowering and triggering movements to the right and left, etc, the joysticks can be used in a range of industries including steel and construction, machine tools and metalworking, transport and conveying systems, materials handling and mechanical engineering and even warehousing.

Depending on the respective application, switching elements with a power rating of 4mA and 16 A can be used. These are fixed on the mounting plate for each different series, either individually or in groups.

The switching elements are actuated by the joystick being moved out of the intermediate position and the robust levers, which, are made of stainless steel are bedded with a hinged ball- bearing that is fixed in a front plate.

Additional features include:

* IP65 Protection Rating

* Silver alloy

* 250VAC/DC, 10A

* Panel or rear mount style

* 8 actuation directions

* All-round actuation available

* Compact contact block dimensions

* Up to 3 contacts per direction

* Easy mounting due to slots in the panel

* Can be used in dusty, dry or even wet environments

* Directional interlocks available

* Long service life

Compact and economical flow meters

WITH four measuring tube widths from G ¼ AG to G 1 AG and thus four measuring ranges from 0.5…4 to 10…100 L/min, the type MIK flow meters from Kobold Instruments are specially designed to measure small and medium-sized amounts.

For many applications like the monitoring of additives or cooling agents, consumption measurement, or charging, the devices, which use the magnetic-inductive principle of measurement, are an optimum and cost-effective solution.

The compact measuring instruments measure the flow rates of electrically conductive liquids with a high degree of precision and are not influenced by the medium and its material characteristics like density, viscosity, or temperature. A particular advantage is the uninterrupted flow of the medium and installation in any position desired.

With a degree of protection of IP 65, the type MIK flow meters are optimally designed for use in everyday industrial applications. They can handle pressures up to 10 bar and are suitable for medium temperatures between —20 °C and +80 °C.

Various materials like PPS and PVDF are available for parts and connections that come into contact with media. The devices are quick and easy to install thanks to practical connection possibilities, such as gluing plastic tubes, welding, or soldering.

Matching electronics are offered for the various tasks. This ranges from designs with only switching or analog output to those with counting and charging electronics, which offer numerous setting possibilities and outputs. Displays that are easy to read even in poor light ensure on-site information.

Surge protection devices

EACH year many Australian homes & businesses suffer from serious damage to electrical equipment caused by voltage surges on the electrical supply. However, it is possible to avoid potential costly damages by using a Surge Protection Device (SPD).

AS/NZ 3000: 2007 Wiring Rules released late last year, highlights the importance of SPDs. It lists conditions that may warrant installation of a SPD, including “dwellings containing sensitive electronic equipment (e.g. home office, home theatre, computer network, etc.)” which, according to the Australian Bureau of Statistics*, applies to over three-quarters of Australian households.

The Schneider Electric multi9 SPD offers protection of electrical installations “against overvoltages caused by powerline disturbances and by natural events, such as lightning strikes to, or near to, exposed conductors”.

The multi9 SPDs are completely designed and manufactured by Schneider Electric and have end of life and remote indication. These features mean Schneider Electric customers can always be confident their sensitive electronic equipment is being protected.

According to the company, it has simplified SPD selection by creating the Surge Arrestor Selection Guide.

The guide has been designed to help users identify which SPD is the most suitable through 3 simple questions and can be found in the technical section of the Schneider Electric 08 catalogue or available under the A-Z product section of the Schneider Electric Australia website: www.schneider-electric.com.au

Precise filter monitoring

THE type PMP differential pressure sensors from Kobold Instruments have been specially designed for monitoring filters for air or other gases. The compact microprocessor controlled units are housed in a robust plastic casing with an enclosure class of IP 65.

Two hose connections allow easy connection to the process before and after the filter. The measuring range runs from 0 to 50 mbar.

The measuring process used registers even tiny pressure differences with great accuracy. Meanwhile the sensor is extremely safe against overloads up to 750 mbar.

One 4 … 20 mA analogue output and two relay outputs are available for the output of signals. The easy to operate electronics offer all necessary settings.

Thus the relays, their time delay, the hysteresis as well as the analogue signal are freely programmable. A four-digit LED display provides direct information on the spot.

With the aid of the type PMP differential pressure sensors the cleaning or replacement of filters can be carried out dependent on the degree of contamination and precisely at the right time. Energy losses due to clogged or used filters can be very easily and inexpensively avoided.

Sports safety shoe

THE latest style to join the Wylie Creek safety footwear collection is the new W1514 Sports Safety shoe.

The W1514 sports shoe — latest in fashion.

Designed with distinct adventure sports shoe influence, while drawing on the latest in fashion colours using nubuck leathers with high denier textile inserts, this combination provides an upper which is extremely breathable while maintaining a high durability factor.

To add to the comfort characteristic the Wylie Creek W1514 features the latest in moisture dry linings, Smartfabrik SF3 a breathable three dimensional soft weave backed by an absorbent cell providing excellent fitting and comfort. Industry rated by smartfabrik.

The boot is equipped with Thermo Plastic Urethane / Polyurethane soles known as TPU /PU the Clear Tread Sole is a high performance light weight urethane composition introduced to the Wylie Creek range for its exceptional stop start grip and durable wear properties the composition is also resistance to oil and acid.

The W1514 as with all Wylie Creek safety footwear is comprehensively tested so you know it works giving you peace of mind. We adhere to the testing standards as set down to Australian standards AS2210.3 Class 1. License No 2470.

High access cleaning tools

UNGER Enterprises has released a new range of products known as the HighAccess system, aimed at helping cleaning professionals throughout Australia improve productivity and reduce the risk of accidents in the workplace.

Unger Global’s high access system features a range of attachments.

Today, the most common way to clean areas out of arms reach is by climbing a ladder, often posing a dangerous risk due to issues related to balance.

“This was a risk for cleaning professionals but also for individuals in the surrounding area, and could lead to workplace accidents,” said Jeroen Tak, Unger sales director for Asia Pacific, Middle East, and Africa.

Unger Global’s high access system features a range of attachments which easily click or screw onto the end of a telescopic pole. These include the ProFlatDuster, which effectively sweeps away dust behind smooth surfaces, such as shelves and radiators.

Also included in the range is the PipeBrush, a heavy duty wire brush designed to remove stubborn dust from behind pipes and similar round surfaces.

The Unger wall brush is suitable for cleaning ceiling fans and for removing dust from ceiling areas. For light dusting tasks, the Unger range also includes a durable synthetic duster for everyday tasks and a fine synthetic hair duster for delicate surfaces, which easily threads onto the end of the telescopic pole.

By using these telescopic cleaning poles, workers are able to stay on the ground, whilst at the same time allowing them to accomplish a wide range of tasks.

A telescopic pole system helps to dramatically decrease the likelihood of injury by eliminating the need for professionals to climb ladders, or hang from belts.

For more information contact:

Unger Enterprises

W – www.ungerglobal.com/

New range of flow meters

GLOBAL power and automation technology group ABB has just announced the launch of a new range of flow meters specifically targeted at the process industries.

Part of the company’s FlowMaster family, ProcessMaster incorporates a host of features providing users with enhanced performance with reduced complexity.

Available in sizes 3 to 2000 mm, the ProcessMaster range offers a wide choice of liner and electrode options, enabling it to meet the needs of demanding applications. Options include a high temperature design model in combination with a reinforced PTFE, suitable for hot-fluid applications up to 180°C.

Additional liner choices include hard rubber, soft rubber, PTFE, ETFE and PFA for all applications including those requiring protection against abrasion and chemical attack. Self-cleaning and doublesealed electrodes ensure enhanced reliability and performance.

The use of high frequency excitation, combined with advanced filtering, further improves measurement accuracy by reducing the impact of fluid and electrode noise.

The increased excitation frequency has been shown to reduce the background noise by up to 65%. An IP 68 (NEMA 4X) optimised sensor design is also available for applications requiring complete protection.

Four electronics cartridge options result in cost savings on inventory control, when compared to ABB’s previous offering of 14 cartridge variants.

Featuring active/passive current and pulsed outputs, the slimmed down cartridge offering helps simplify installation and reduce spare part costs and inventory.

Each cartridge can be deployed in integral, pipe mounted and remote installations, with an Ex version also available for hazardous area locations.

Additional features include ‘Through the- glass’ control allows local operator interface to rapidly configure standard user parameters. The time needed to install and commission a ProcessMaster flow meter is reduced by the inclusion of advanced data storage and an on-board sensor memory inside the flow meter sensor.

On initial installation, the self configuration sequence automatically replicates all sensor data into the transmitter, eliminating the opportunity for errors and reducing start up times.